• Title/Summary/Keyword: 스프루

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Preparation and characterization of high density polyethylene/silane treated pulverized-phenol resin composites (고밀도 폴리에틸렌과 실란 처리된 분쇄페놀수지 복합재의 제조 및 특성)

  • Park, Jun-Seo;Han, Chang-Gue;Nam, Byeong-Uk
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.9
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    • pp.27-33
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    • 2016
  • Phenolic resin has excellent heat resistance and good mechanical properties as a thermosetting resin. However, its thermosetting characteristics cause it to produce a non-recyclable waste in the form of sprue and runner which is discarded and represents up to 15~20% of the overall products. Forty thousand tons of phenolic resin sprue and runner are disposed of (annually). The (annual) cost of such domestic waste disposal is calculated to be 20 billion won. In this study, discarded phenol resin scraps were pulverized and treated by silanes to improve their interfacial adhesion with HDPE. The sizes of the pulverized pulverulent bodies and fine particles were (100um~1000um) and (1~100um), respectively. The pulverized phenol resin was treated with 3-(methacryloyloxy) propyltrimethoxysilane and vinyltrimethoxy silane and the changes in its characteristics were evaluated. The thermal properties were evaluated by DSC and HDT. The mechanical properties were assessed by a notched Izod impact strength tester. When the silane treated phenol resin was added, the heat distortion temperature of HDPE increased from $77^{\circ}C$ to $96^{\circ}C$ and its crystallinity and crystallization temperature also increased. Finally, its impact strength and tensile strength increased by 20% and 50%, respectively, in comparison with the non-treated phenol resin.

A study on the ideal structure of feed sprue in the investment casting process (정밀주조 프로세스에서 피드 스프루의 이상적 구조에 관한 연구)

  • Lee, Kwang-Yeol
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.22 no.2
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    • pp.105-113
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    • 2012
  • Maintenance training is generally provided to teach employees new knowledge and techniques in order to increase their qualities. It means that the purpose of maintenance training is to increase an employee's knowledge or technique level and to maintain or increase their performance level through continuous training in their field, and the methods, contents and the level of training vary depending on the type of job they perform. Maintenance training is more important for jobs that require continuous technical increases or research, or for professional jobs that continuously require new knowledge and techniques. The purpose of this study is to provide quality service to consumers by responding to the rapidly changing jewelry distribution environment and to quickly and accurately acquire new and advanced jewelry inspection and appraisal techniques, and to contribute to the healthy consumption culture through a general quality increase in the jewelry industry.

Effect of injection molding conditions on morphology of binary polymer blends (이성분계 고분자 블렌드의 형태학에 미치는 사출 조건의 영향)

  • Son, Young-Gon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.9 no.1
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    • pp.165-169
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    • 2008
  • The effect of processing conditions on the morphology of polyphenyleneoxide (PPO)/polyamide 6 (PA 6) blends were investigated. Injection molded part with a $15cm{\times}15cm{\times}3.2mm$ sized plate was molded with various injection molding conditions, and the morphology of the injection molded blends was investigation by using SEM. As a result, we found that molded part shows very complicated morphology because it has experienced complex thermal, shear and elongation history during the processing.

Case Study of Practical Tool Training for Optimal Runner System (최적 유동시스템을 위한 실무금형교육 사례 연구)

  • Shin, Ju-Kyung
    • Journal of Practical Engineering Education
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    • v.9 no.2
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    • pp.119-124
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    • 2017
  • In injection molding process, the runner system of the mold is a flow path for filling the cavity of the molded part during the advance of the screw by the force of the hydraulic cylinder, which involves the filling and packing process of the molten resin. Thus, the sprue, runner and gate greatly affect the appearance of the molded part, the physical properties of the resin, the dimensional accuracy and the molding cycle etc. Feed systems with incorrect runner and gate designs cause various molding defects, So it is important to maintain the optimum runner balance to prevent these defects. In order to improve the knowledge of practical mold technology, which is applied to the manufacturers of injection molds, a training model of the mold technology process is presented based on the technical guidance on the technical difficulties.

A Study on the Injection Molding Analysis of the Metal Powder Material (금속분말재료의 사출 성형해석에 관한 연구)

  • Ro, Chan-Seung;Park, Jong-Nam;Jung, Han-Byul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.10
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    • pp.42-47
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    • 2017
  • In this study,we conducted an injection molding analysis of metal powder materials for the development of flanges, which are necessary adapters for optical communication. The metal powder injection molding process is a technique for producing an injection molded article having a complicated shape by mixing ceramic or stainless powder and binders. It is used to produce products which require complex processing technology or for which the productivity is low. The purpose of this study is to minimize the manufacturing processing of products which are manufactured through existing mechanical processing procedures. For the injection molding analysis, we mixed stainless STS316 metal powder with binders at a ratio of 6 to 4 to make molding materials consisting of granular pellets. Then, three-dimensional modeling and meshing were carried out to obtain the optimal injection molding analysis conditions(molding temperature, melting temperature, injection time, injection temperature, injection pressure, packing time and cooling time). As a result of the analysis, it was discovered that the inlet became available 13.29 seconds after the first injection. Also, as the flowing and packing in the melt through the sprue, runner and gate were stable, it is expected that good molds can be manufactured.