• Polymer(Korea)
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• v.25 no.6
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• pp.855-865
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• 2001

The optimization condition of injection molding for a commercial product of TV speaker grille of A Company was induced using a CAE software of Moldflow. The flow and packing phase analysis was performed by using flow balance, runner balance, and the intermediate one by using the above two balances, which were used for controlling the amount of packing resins into the cavity, Later, the analysis performed by using the measured viscosity (local database) at various shear rates and the results were compared with the computer simulation using the standard database. Flow balance induced minimized weld line resulted in a better appearance and physical properties of the were line, but exhibited a disadvantage of large deformation and gas formation due to over-packing of the molten resin in the center of the speaker grille. Runner balance improved the disadvantage of the flow balance by controlling the amount of molten resin injected from the gate, however resulted reduced mechanical properties and poor appearance of the weld line. However, the modified method induced from the flow and runner balance improved the disadvantages by changing the runner size. In addition, the analyses based on the local database and the standard database were compared. Although the measured viscosity was slightly higher and the temperature distribution was broader than the standard database, no distinct difference was obtained from the analysis using the two different databases.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.17 no.12
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• pp.511-517
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• 2016

Current oil-type potential transformers for trains are filled with insulating oil, which could have problems like explosions due to rising inner pressure during train operation. Therefore, mold and dry-type potential transformers are being developed to prevent explosions. One problem in manufacturing mold-type transformers is preventing void formation around the coiled core inside the mold during epoxy filling, which could cause an electrical spark. Micro voids can remain in the resin after filling, and macro voids can occur due to the structure shape. A transformer that is being developed has a cavity at the junction of the core and the coil for better performance, and when highly viscous epoxy flows inside the cavity channel, macro voids can form inside it. Therefore, in this study, the free-surface flow of the mold filling procedure was analyzed numerically by applying the VOF method. The results were used to understand the phenomena of void formation inside the cavity and to modify the process conditions to reduce voids.

• Korean Journal of Fisheries and Aquatic Sciences
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• v.21 no.1
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• pp.30-34
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• 1988

In roastal fish farms the farmers, especialy engaging in dealing with the floating cage culture, going to know about relationships between holding capacity and water quality in cage. Some of water quality managers and specialists studing physiological ecology understand that the key of water quality management concerned fish farming is budget of dissolved oxygen. This paper deals with oxygen budget in floating cage of the yellow tail farms at southern coastal area in Korea. The sampling station is located at Konli-Do fish farm near Chungmu, and the data is collected for 24 hours from 3:00 p.m. 8th September 1987. In result, the needed oxygen coming after the consumption by the rearing fish had been supplied with the tide current exchange, the sum of oxygen produced by phytoplankton photosynthesis and diffused from atmosphere are no more that $43\%$ for the needs of sea water consumption included respiration of planktons and decomposition of organic matters. The optimum holding capacity of cage is possible to compute with the calculation of minimum diurnal water exchange rate $[Qin{\cdot}V^{-1}\;(C-\bar{c})]$ through net mesh of cage.

• Proceedings of the Korea Water Resources Association Conference
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• 2012.05a
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• pp.205-205
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• 2012

국내에서 새로운 댐 저수지 건설을 통한 수자원의 안정적인 확보는 어려운 여건에 있다. 따라서 수자원의 효율적인 확보, 댐 하류하천의 수질 개선, 신규댐 건설 대체 효과를 기대하기 위해 기존 댐 저수지의 연계운영이 중요하게 인식되고 있다. 본 연구에서는 다수의 댐 저수지 수체를 연계하여 모델을 통해 해석하고자 안동-임하호를 연결한 2차원 모델(CE-QUAL-W2)을 구축하고, 2002년과 2006년 수문사상을 재현하였으며, 수리해석을 실시하였다. 안동호의 좌안인 임동면 마리와 임하호의 우안인 망천리를 연결하고, EL. 140 m 위치에 길이 2 km, 직경 5.5 m로 콘크리트 터널을 연결하는 것으로 가정하였다. 관내 바닥 마찰계수와 미소 마찰손실 값은 0.05를 입력하였다. 저수지 실측수위와 모의수위를 시계열로 비교한 결과, 2002년과 2006년 안동호와 임하호에서 여름철 유입량 증가에 따른 수위 상승을 잘 반영하였고, 결정계수값($R^2$)이 모두 0.9953 이상으로 나타나 모델은 두 저수지 물수지 계산에 있어서 높은 신뢰도를 보였다. 2006년을 대상으로 안동호와 임하호의 댐 앞에서 수심별 수온의 실측값과 모의값을 비교한 결과, 안동호는 4월부터 성층이 진행되어 5월에 수온약층이 EL. 130 m에 형성되었다. 7월 홍수가 중층 밀도류를 형성하여 수온 성층구조를 교란하였고, 기존의 수온약층이 EL. 120 m 로 하강하였으며, 표층 EL. 145 m에 새로운 수온약층이 형성되는 2단 성층 구조를 보였다. 여름철 동안 이러한 현상은 지속되었고, 10월부터 대기기온 강하와 함께 수직혼합이 시작되었다. 수온예측 오차는 AME $0.336{\sim}1.806^{\circ}C$, RMSE $0.415{\sim}2.271^{\circ}C$의 범위로 실측값을 잘 반영하는 것으로 나타났다. 임하호도 안동호와 유사한 경향을 보였고, 모델은 두 저수지에서 전 기간에 걸쳐 모두 안정적으로 저수지 수온 성층현상을 모의하였다. 2002년 수문사상에서 안동-임하 연계 운영시 안동호의 평균 수위는 1.38 m 상승하였고, 임하호는 3.75 m 낮아지는 것으로 모의되었다. 수위변동에 따른 유동 유량은 임하호에서 안동호로 3억 6천 4백만 톤, 안동호에서 임하호로 2억 9천 1백만 톤으로 임하호에서 안동호로 유동한 유량이 높게 나타났다. 유역면적에 비해 저수용량이 작은 임하호의 경우 두 저수지간 유량의 이동에 따라서 저수용량의 증가로 인한 홍수 저감 효과가 있을 것으로 판단된다. 반면, 안동-임하 연계 운영시 임하호의 차가운 물이 안동호로 유입되는 경우, 안동호의 수온 성층구조에 영향을 주었다. 안동호의 경우는 단독운영시보다 높은 위치에 수온약층(EL. 140 m)이 형성되었으며, 임하호는 반대로 저수위가 낮아지면서 단독운영시보다 수온약층의 위치가 약간 낮아졌다. 이러한 결과는 두 저수지 연결시 안동호의 탁수와 수질 환경에 변화가 있을 수 있음을 시사한다.

• Transactions of the Korean Society of Mechanical Engineers
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• v.12 no.6
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• pp.1227-1237
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• 1988

A practically useful CAD system for mold design in the plastic injection molding processes has been developed. Even though many efforts have been tried to simulated the injection molding process, this is the first attempt toward an automatic mold design system instead of a manufacturing or a simulation system. In this system the computational routines, the data base for mold design, and the routines for three dimensional modeling are blended together so that the designed mold is obtained as a solid model. For this development, the following problems have been solved. First, the modeling capability of the plastic parts has been implemented by incorporating the modeling routines of a constructive solid geometric modeling system and developing a constant thickness modeling conditions, and that of standard mold bases have been established. Third, the experimental know-how and the empirical formulae have been collected and blended together with the modeling routines of a geometric modeling system to provide the high level commands for designing mold.

• Transactions of the Korean hydrogen and new energy society
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• v.30 no.6
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• pp.629-634
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• 2019

Dicyclopentadiene is a low viscosity resin which forms a poly-dicyclopentadiene rapidly through ring opening metathesis polymerization (ROMP). This poly-dicyclopentadiene has outstanding properties of low-temperature, water and impact resistances. Due to these advantages, military and offshore structures try to apply the DCPD composites by using liquid composite molding process. In this study, 14%, 38% volume fraction fiber glass strand mat reinforced p-DCPD composites processed by structural reaction injection molding (S-RIM) which has resin-catalsyt mixing head and glass fiber preform in the mold. Additionally, S-RIM numerical analysis was conducted to predict the process time depending on fiber volume fraction and mold temperature. The process time is shorter when it has the lower fiber volume fraction or the higher mold temperature. At higher mold temperature, it is necessary to set the maximum mold temperature considering the resin curing time.

• Design & Manufacturing
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• v.13 no.1
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• pp.25-30
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• 2019

This paper presents the design strategy for the optimal RTM molds of Carbon Fiber Reinforced Plastic (CFRP) by carbon fiber draping and resin flow simulation. First, the mold shape and molding condition were determined considering the undercut and die face of the product in the draping simulation, which made the preliminary shape of the product by compressing the carbon fiber. After that, the diffusion behavior during the injection of resin in the mold was predicted by the resin flow simulation. Finally, the optimal mold shape was designed by selecting the locations of resin injection port and vent based on total results of simulations. In this paper, the mold of automotive side mirror case was selected as the representative product. Also, the actual mold was manufactured based on the simulation design to confirm the practicality of it. This study is expected to contribute to the industry as a technology to improve the reliability and productivity of CFRP producted by RTM process.

• Journal of the Korean Society of Groundwater Environment
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• v.2 no.1
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• pp.22-29
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• 1995

Mobile bacterial particles can act as carriers and enhance the transport of hydrophobic contaminants in ground water by reducing retardation effects. Because of their colloidal size and favorable surface conditions, bacteria can act as efficient contaminant carriers. When such carriers exist in a porous medium, the system can be thought of as three phases: an aqueous phase, a carrier phase, and a stationary solid matrix phase. Contaminant can be present in either or all of these phases. In this study, a mathematical model based on mass balances is developed to describe the transport and fate of biodegradable contaminant in a porous medium. Bacterial mass transfer mechanism between aqueous and solid matrix phases, and contaminant mass transfer between aqueous and bacterial phases are represented by kinetic models. Governing equations are non-dimensionalized and solved to analyze the bacteria facilitated contaminant transport. The numerical results of the facilitation effect match favorably with experimental data reported in the literature. Results show that the contaminant transport can be described by local equilibrium assumption when Damkohler numbers are larger than 10. Significant sensitivities to model parameters, particularly bacterial growth rate and influent bacterial concentration, were discovered.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.17 no.11
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• pp.610-615
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• 2016

Diverse accessories are used in automobiles, such as navigation systems, front and rear cameras, spoilers, and sun visors. Sun visors block sunlight so that drivers can drive safely with a better view, and they are used in many automobile designs. However, when large plastic products are manufactured using injection molding, there are many difficulties that develop, like weld lines, short shots, flow marks, imperfections, and distortion. In this study, a CAE simulation was conducted based on previous results to predict potential problems in the injection molding of large products. The flow characteristics up to complete charge for the melting resins were captured using a computer-aided engineering simulation. The temperature departure on the front part of a flow was about $10^{\circ}C$ and very stable. The practical ejecting time of the cold runner was about 70 seconds in the simulation. Finally, the capability of a suitable injection machine was calculated and recommended by prediction of the injection pressure and the die clamping force.

• Korean Chemical Engineering Research
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• v.43 no.2
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• pp.286-293
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• 2005

An interpretation on the solid circulation characteristics in a fluidized-bed process has been carried out as a first step to simulate the dry entrained-bed absorption and bubbling-bed regeneration system for $CO_2$ removal from flue gas. A particle population balance has been developed to determine the solid flow rates and particle size distributions in the process. Effects of principal process parameters have been discussed in a laboratory scale process (absorption column: 25 mm i.d., 6 m in height; regeneration column: 0.1 m i.d., 1.2 m in height). The particle size distributions in absorption and regeneration columns were nearly the same. As gas velocity or static bed height in the absorption column increased, soild circulation rate and feed rate of fresh sorbent increased, however, mean particle diameter decreased in the absorption column. As cut diameter of the cyclone of the absorption column increased, solid circulation rate decreased, whereas feed rate of fresh sorbent and mean particle diameter in the absorption column increased. As attrition coefficient of sorbent particle increased, solid circulation rate and feed rate of fresh sorbent increased but mean particle diameter in the absorption column decreased.