• Title/Summary/Keyword: 소성변형도

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양자해석 및 분자동역학을 이용한 금속나노소재의 소성연구

  • Yu, Seung-Hwa;Kim, Jae-Min;Lee, Sang-Ryun
    • Journal of the KSME
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    • v.57 no.6
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    • pp.42-46
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    • 2017
  • 이 글에서는 거시소재와 나노소재의 소성 거동이 상이한 이유에 대해 간략히 논하고, 전산역학을 이용한 금속나노소재의 소성 변형 메커니즘 연구를 면심입방 소재의 예를 통해 소개하고자 한다.

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The Variation of Plastic Strain Ratio Through Thickness in Sheet Steel (강판의 두께 깊이와 소성변형비 변화)

  • 김인수;박노진;김성진;서완영;이민구
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.117-120
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    • 1997
  • Microstructure and pole figure through thickness in cold rolled sheet steel were investigated. The calculated plastic strain ratio in surface is greatly different with that in center layer and measured value in tensile test.

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Mathematical Modeling for the Depth of Deformed Layer in Machining (가공변질층 깊이의 수학적 모델링)

  • 박영우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.247-250
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    • 1995
  • The development and empirical validation of a mathematical model for predicting the depth of deformed layer in a machined surface are presented. The main assumption for develioping this model is that there is a linear relationship between plastic strain and the depth to which it extends. The model relates the work required to shear the workpice material to the work needed to compress the workpiece material ahead of the cutting tool. The results show that the percent difference between the calculated and the measured depth of deformed layer ranges form 4 percent to 19 percent. An improvement of the model is suggested through application of actual distribution data of plastic strain.

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Strain Rate Dependence of Plastic Deformation Properties of Nanostructured Materials (나노구조재료의 소성변형 성질의 변형률속도 의존성)

  • Yoon Seung Chae;Kim Hyoung Seop
    • Transactions of Materials Processing
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    • v.14 no.1 s.73
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    • pp.65-70
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    • 2005
  • A phase mixture model was employed to simulate the deformation behaviour of metallic materials covering a wide grain size range from micrometer to nanometer scale. In this model a polycrystalline material is treated as a mixture of two phases: grain interior phase whose plastic deformation is governed by dislocation and diffusion mechanisms and grain boundary 'phase' whose plastic flow is controlled by a boundary diffusion mechanism. The main target of this study was the effect of grain size on stress and its strain rate sensitivity as well as on the strain hardening. Conventional Hall-Petch behaviour in coarse grained materials at high strain rates governed by the dislocation glide mechanism was shown to be replaced with inverse Hall-Petch behaviour in ultrafine grained materials at low strain rates, when both phases deform predominantly by diffusion controlled mechanisms. The model predictions are illustrated by examples from literature.

The Influence on the Bar Straightness and Plastic Deformation the Roll Intersection Angle of a Two Roll Straightene (2roll 교정기의 교차각이 봉의 직진도와 소성변형에 미치는 영향)

  • Kim, Yong;Lee, Seong-Wook;Han, Dong-Seop;Han, Geun-Jo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.4
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    • pp.76-80
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    • 2007
  • Two roll straightener showed the remarkable improvement in straightness betterment of the bar compared with other types of straightener. So, in this study we designed a two-cross straightener curvature for the straightness improvement of a bar and contact sections with respect to the variation of the gap between two-cross roll using nonlinear contact analysis. The Displacement in terms of a intersection angle between roll and bar was predicted on with the effect of a straightness and plastic deformation behaviors of the bar according to the roll drive of a two cross-roll straightener.

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성형하중 저감을 위한 개방형 후방 압출의 신공정 설계

  • 정덕진;이종억;김동진;김병민
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1999.10a
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    • pp.10-10
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    • 1999
  • 금속성형공정은 칩의 발생 없이 금속의 모양을 큰 소성변형으로 유용한 임의의 형태로 변화시키는 금속가공의 한 분야로써 제품을 생산함에 있어서 생산에 소요되는 시간을 최소로 줄이면서 기계적 성질이 우수한 제품을 생산하는 방법이다. 소성가공 공정에서 성형하중은 금형의 파손 및 마모에 영향을 미치고, 금형이 과도한 탄성변형으로 인한 제품의 치수 정밀도 저하시키기 때문에 성형하중 저감 설계는 소성가공 공정 설계에서 중요한 인자로 작용하고 있다. 원통형 제품을 성형하는데 주로 이용되고 있는 압출공정은 펀치 진행 방향과 동일한 방향으로 제품이 성형되는 전방압출 공정과 펀지 진행 방향과 반대로 제품의 성형되는 후방압출 공정으로 구분된다. 후방압출공정은 튜브 형성의 제품, 포장용 캔 및 변속장치 부품등을 생산하는데 주로 사용되는 공정으로서, 우수한 표면상태, 치수정밀도 및 향상된 기계적 성질을 얻을 수 있으며 높은 생산성과 낮은 제조원가를 얻을 수 있는 장점이 있다.

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A Study of Plastic Deformation Mechanisms in $Fe_3$Al Intermetallics Alloys by Inelastic Deformation Theory (비탄성 변형이론을 이용한 $Fe_3$Al 금속간화합물의 소성변형 기구 고찰)

  • 정호철
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.180-183
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    • 1999
  • It is well known that Fe3Al intermetallic compound shows an anomalous peak of the yield strength at about 50$0^{\circ}C$ and then decrease at higher temperatures The dislocation structure was examined by transmission electron microscopy and high temperatures. The dislocation structure was examined by transmission electron microscopy and high temperature mechanical properties were examined by tensile and load relaxation tests. The flow stress curves obtained from load relaxation tests were then analyzed in terms of internal variable deformation theory. it was found that the flow curves consisted of three micro-deformation mechanisms -i. e inelastic deformation mode plastic deformation mode and dislocation creep deformation mode depending on both dislocation structure and deformation temperature. The flow curves could be well described by the constitutive equations of these three micro-deformation mechanisms based on the internal variable deformation theory.

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Topology Optimization of Structures in Plastic Deformation using Finite Element Limit Analysis (유한요소 극한해석을 이용한 소성변형에서의 구조물의 위상최적화)

  • Lee, Jong-Sup;Huh, Hoon
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.603-608
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    • 2008
  • It is well known that the topology optimization for plastic problem is not easy since the iterative analyses to evaluate the objective and cost function with respect to the design variation are very time-consuming. The finite element limit analysis is an efficient tool which is possible to predict collapse modes and sequential collapse loads of a structure considering not only large deformation but also plastic material behavior with moderate computing cost. In this paper, the optimum topology of a structure considering large and plastic deformation is obtained using the finite element limit analysis. To verify the constructed optimization code, topology optimizations of some typical problems are performed and the optimal topologies by elastic design and plastic design are compared.

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Life Estimation of Hot Forging Die by Plastic Deformation and Wear (소성변형 밀 마멸에 대한 열간 단조 금형의 수명 평가)

  • 이현철;김병민;김광호
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.2
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    • pp.66-75
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    • 2003
  • This paper describes about the estimation method of die lift by wear and plastic deformation in hot forging process. The thermal load and the thermal softening are happened by the high temperature in hot forging process. Tool lift decreases considerably due to the softening of the surface layer of a tool caused by high thermal load and long contact time between tool and billet. Also, tool life is to a large extent limited by wear, heat crack and plastic deformation in hot forging process. Above all, the main factors which affects die accuracy and tool lift are wear and the plastic deformation of a die. The new developed technique for predicting tool life applied to estimate the production quantity for a spindle component and these techniques assist to improve the tool life in hot forging process.