• Title/Summary/Keyword: 소성경화

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Finite Element Analysis of Damage Evolution in Drawing of Hardening Viscoplastic Metals (변형경화성을 갖는 점소성재의 인발공정에서 결함성장의 유한요소해석)

  • 함승연;이용신
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1994.03a
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    • pp.71-79
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    • 1994
  • Strip drawing of strain-hardening, viscoplastic materials with damage is analyzed by a rigid plastic finite element method. A process model is formulated using two state variables, one for strain hardening from slip dominated plastic distortion and the other for damage from growth of microvoids. Application of the model to steady state drawing is given via implementation in a consistent penalty finite element formulation. The predicted density changes as a result of void growth are compared to those from experiments reported in the literature. The effects of drawing conditions such as drawing speed and die angle on the mechanical property changes are studied.

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Determination of Flow Stress and Friction Factor by the Ring Compression Test (II) (링압축실험에 의한 유동응력 및 마찰인자의 결정 (II))

  • 최영민;김낙수
    • Transactions of Materials Processing
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    • v.3 no.2
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    • pp.215-228
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    • 1994
  • The purpose of this paper is to pursue a general method to determine both the flow stress of a material and the friction factor by ring compression test. The materials are assumed to obey the expanded n-power hardening rule including the strain-rate effect. Ring compression is simulated by the rigid-plastic finite element method to obtain the database used in determining the flow stress and friction factor. The Simulation is conducted for various strain hardening exponent, strain-rate sensitivity, friction factor, and compressing speed, as variables. It is assumed that the friction factor is constant during the compression process. To evaluate the compatibility of the database, experiments are carried out at room and evaluated temperature using specimens of aluminum 6061-T6 under dry and grease lubrication condition. It is shown that the proposed test method is useful and easy to use in determining the flow stress and the friction factor.

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A Study on Buckling and plastic Instable Flow with Kinematic Hardening (이동 경화를 고려한 좌굴 및 소성 불안정 유동에 관한 연구)

  • 황두순
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.98-101
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    • 1999
  • The plastic instable flow phenomenon happens in practical forming process I. e. upsetting backward extrusion piercing indentation. And also it is difficult to control precisely the shape and dimensions of forming process. It is found that instabilities of the process are mainly connected with imperfection in the lubrication billet eccentricity inclined punch alignment. In view of the direct relationship between instable material flow and quality defects of the products and it is for better control of forming operation we should necessarily find out their phenomena. In this study we used the friction disturbance due to inclined punch angle and introduced the method considering kinematic hardening effect Analysis of upset forging is carried out using the rigid plastic FEM and slab method with eccentricity.

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Process Optimal Design in Steady-State Meta Forming considering Strain-Hardening (변형률 경화를 고려한 정상상태 소성가공 공정의 공정 최적설계)

  • 황숭무
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.04a
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    • pp.40-43
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    • 2000
  • A process optimal design methodology applicable to steady-state forming with a strain-hardening material is presented. in this approach the optimal design problem is formulated on the basis of a rigid-viscoplastic finite element process model and a derivative based approach is adopted as an optimization technique The process model the schemes for the evaluation of the design sensitivity considering the effect of strain-hardening and an iterative procedure for design optimization are described. the validity of the proposed approach is demonstrated through application to die shape optimal design in extrusion.

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A Constitutive Model using Anisotropic Bounding Surface Theory for Cohesive Soils (이방성 항복경계면 이론을 이용한 점성토정회원, 서울대학교 공과대학 토목공학과 조교수의 구성모델)

  • 김범상;정충기
    • Geotechnical Engineering
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    • v.12 no.2
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    • pp.95-106
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    • 1996
  • In this study, a constitutive model which can describe the anisotropic and plastic behaviors of natural cohesive soils, was developed based on anisotropic bounding surface theory. The model was fomulated by the concepts of the improved anisotropic bounding surface function, nonassociated flow rule with new plastic potential function, anisotropic hardening rule, and new mapping rule governing the plastic behavior inside bounding sutraface. Comparing with the results of Ku consolidation and triaxial shearing tests, the predictions by the proposed model agree quite well with real soil responses.

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Unified Constitutive Modeling for Low Temperature Austenitic Stainless Steel (저온용 스테인레스강의 통합 구성방정식)

  • Yoo, Seong-Won;Park, Woong-Sup;Lee, Jae-Myung
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2010.04a
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    • pp.504-507
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    • 2010
  • 본 논문에서는 저온용 오스테나이트계 스테인리스강(ASS)의 온도 및 변형률 속도의 영향을 고려한 통합 구성 방정식 및 손상 모델을 제안하였다. 저온 영역에서, 304L ASS의 온도 및 변형률 속도별 인장 실험을 시행하였다. 그 결과, 변형 유기 마르텐사이트 상변태에 의해 상변태 유기 소성(TRIP)이 저온에서 현저히 나타났으며 온도 및 변형률 속도의 영향이 지대하였다. 실험 결과를 바탕으로 ASS의 저온 거동 및 특성을 규명하여 수치 모델에 반영하였다. 저온에서 일어나는 2차 경화 현상을 표현하기 위해, Bodner/Partom 점소성 구성 방정식을 수정하고 Tomita/Iwamoto 변형 유기 상변태 모델을 구성 방정식에 적용시켰다. 저온 연성 파단 현상을 표현하기 위해, Bodner/Chan 손상모델을 수정하여 접목시켰다. 제안된 모델을 유한요소 프로그램에 탑재시키고, 온도 및 변형률 속도 의존 재료 정수를 결정하였다. 저온 영역에서, 온도 및 변형률 속도별 재료 거동을 시뮬레이션하고 이를 실험 결과와 비교 및 검증하였다.

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Modeling and Analysis of Size-Dependent Structural Problems by Using Low-Order Finite Elements with Strain Gradient Plasticity (변형률 구배 소성 저차 유한요소에 의한 크기 의존 구조 문제의 모델링 및 해석)

  • Park, Moon-Shik;Suh, Yeong-Sung;Song, Seung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.9
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    • pp.1041-1050
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    • 2011
  • An elasto-plastic finite element method using the theory of strain gradient plasticity is proposed to evaluate the size dependency of structural plasticity that occurs when the configuration size decreases to micron scale. For this method, we suggest a low-order plane and three-dimensional displacement-based elements, eliminating the need for a high order, many degrees of freedom, a mixed element, or super elements, which have been considered necessary in previous researches. The proposed method can be performed in the framework of nonlinear incremental analysis in which plastic strains are calculated and averaged at nodes. These strains are then interpolated and differentiated for gradient calculation. We adopted a strain-gradient-hardening constitutive equation from the Taylor dislocation model, which requires the plastic strain gradient. The developed finite elements are tested numerically on the basis of typical size-effect problems such as micro-bending, micro-torsion, and micro-voids. With respect to the strain gradient plasticity, i.e., the size effects, the results obtained by using the proposed method, which are simple in their calculation, are in good agreement with the experimental results cited in previously published papers.

Interfacial Crack-tip Constraints and J-integrals in Plastically Hardening Bimaterials under Full Yielding (완전소성하 변형경화 이종접합재의 계면균열선단 구속상태 및 J-적분)

  • Lee, Hyung-Yil;Kim, Yong-Bom
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.7
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    • pp.1159-1169
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    • 2003
  • This paper investigates the effects of T-stress and plastic hardening mismatch on the interfacial crack-tip stress field via finite element analyses. Plane strain elastic-plastic crack-tip fields are modeled with both MBL formulation and a full SEC specimen under pure bending. Modified Prandtl slip line fields illustrate the effects of T-stress on crack-tip constraint in homogeneous material. Compressive T-stress substantially reduces the interfacial crack-tip constraint, but increases the J-contribution by lower hardening material, J$\_$L/. For bimaterials with two elastic-plastic materials, increasing plastic hardening mismatch increases both crack-tip stress constraint in the lower hardening material and J$\_$L/. The fracture toughness for bimaterial joints would consequently be much lower than that of lower hardening homogeneous material. The implication of unbalanced J-integral in bimaterials is also discussed.

Spring-back Evaluation of Automotive Sheets Based on Combined Isotropic-Kinematic Hardening Rule (혼합 등방-이동 경화규칙에 기초한 자동차용 알루미늄합금 및 Dual-Phase 강 판재의 스프링백 예측)

  • ;;;Chongmin kim;Michael L. Wenner
    • Transactions of Materials Processing
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    • v.13 no.1
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    • pp.15-20
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    • 2004
  • In order to evaluate spring-back behavior in automotive sheet forming processes, a panel shape idealized as a double S-rail has been investigated. After spring-back has been predicted for double S-rails using the finite element analysis, results has been compared with experimental measurements for three automotive sheets. To account for hardening behavior such as the Bauschinger and transient effects in addition to anisotropic behavior, the combined isotropic-kinematic hardening law based on the Chaboche type model and a recently developed non-quadratic anisotropic yield function have been utilized, respectively.

Evaluation of Effect of Plastic Gradient on the Behavior of Single Grain inside Polycrystalline Solids (소성 구배의 영향을 고려한 다결정 고체 내부의 결정 거동 분석)

  • Chung, Sang-Yeop;Han, Tong-Seok
    • Journal of the Korean Society of Hazard Mitigation
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    • v.11 no.2
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    • pp.39-44
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    • 2011
  • Plastic gradient from geometrically necessary dislocation(GND) can strongly affect micro-scale plastic behavior of polycrystalline solids. In this research, mechanical behavior of polycrystalline solid is investigated using the finite element method incorporating plastic gradient from GND effect. Gradient hardness coefficient and material length parameter are used to evaluate the effect of the plastic gradient on the behavior of materials. Sensitivity of the modeling parameters on the plastic gradient from GND is presented and effects of plastic gradient and material parameters on the behavior of single crystal inside a polycrystalline aggregate are investigated. It is confirmed that the plastic gradient from GND amplifies hardening response of polycrystals and affects single crystal behavior embedded in polycrystalline solids.