• Title/Summary/Keyword: 소결 온도

Search Result 953, Processing Time 0.023 seconds

Fabrication of Porous Alumina Mold for the Casting Process of Fine Ceramics (Fine Ceramics의 Casting공정을 위한 다공질 알루미나 몰드의 제조)

  • 박한수
    • Journal of the Korean Ceramic Society
    • /
    • v.36 no.1
    • /
    • pp.89-96
    • /
    • 1999
  • Manufacturing conditions of the porous alumina mold were established to overcome various limits of the gypsum mold. For the preparations of the porous alumina mold, an activated charcoal was added to the Al2O3 with the wt% variation and then mixed. The binary slurry was study dispersed based on the examination of the ESA and rheological behaviro. The cylinder type alumina mold was cast in the gyspum mold and characterized by the shrinkage rate at the variable sintering temperature and the resistance against wear. It was proper to make a sintering of the Al2O3 by the surface diffusion which was non-shrinkage sintering mechansim, and intergranular neck growed stronger while sintering was being made. We studied a sintering by three categories; 1) thermodynamic method below 1,000$^{\circ}C$, 2) kinetic method above 1,000$^{\circ}C$ and 3) combined method. In the results of the respective works, combined method was superiro to the others. The prepared Al2O3 mold had relatively high strength, low drying rate, the resistance against the acid or base and good casting behavior.

  • PDF

Investigation of High Frequency Properties of Y-type Hexaferrite Dependence on Synthesis Condition (소결 조건에 따른 Y-type Hexaferrite의 고주파 특성)

  • Lim, Jung Tae;Kim, Chul Sung
    • Journal of the Korean Magnetics Society
    • /
    • v.24 no.2
    • /
    • pp.56-59
    • /
    • 2014
  • The samples of $Ba_2CoZnFe_{12}O_{22}$ was synthesized by the solid-state reaction method. The toroids of $Ba_2CoZnFe_{12}O_{22}$ were sintered with various sintering temperature at 1050, 1100, 1150, and $1200^{\circ}C$, and studied by x-ray diffractometer, vibrating sample magnetometer, network analyzer, and Mssbauer spectrometer. From the XRD patterns, the density of samples increased with increasing sintering temperature. From the magnetic hysteresis curves up to 10 kOe at 295 K, the saturation magnetization ($M_s$) of $Ba_2CoZnFe_{12}O_{22}$ samples in various sintered at 1050, 1100, 1150 ,and $1200^{\circ}C$ were showed around $M_s$= 33.0 emu/g. However, With increasing sintering temperature, the coercivity ($H_c$) of samples decrease. Complex permeability and permittivity of samples in various sintering temperatures were measured between 100MHz to 4 GHz. With increasing sintering temperature, the permeability of samples increase.

Functional LTCC Substrate with Near Zero Temperature Coefficient of the Resonant Frequency (Near Zero TCF 특성을 가지는 기능성 LTCC 기판)

  • Choi, Young-Jin;Park, Jeong-Hyun;Ko, Won-Jun;Park, Jae-Hwan;Park, Jae-Gwan;Nahm, Sahn
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
    • /
    • 2004.07b
    • /
    • pp.635-638
    • /
    • 2004
  • 페로브스카이트 구조를 가지는 $CaZrO_3$ 유전체 세라믹스에 $CaTiO_3$를 부피 비율로 첨가하여 첨가량 변동에 따른 마이크로파 유전 특성을 조사하였다. 또한 저온 동시소성 기능성 LTCC 기판용 유전체 소재로서 활용하기 위하여 저융점의 borosilicate계 유리 프리트를 첨가하여 $CaZrO_3-CaTiO_3$ 복합 유전체 세라믹스의 저온 소결 거동과 마이크로파 유전 특성을 평가하였다. 알칼리가 첨가된 저융점의 borosilicate계 유리 프리트를 $10\sim30$ wt% 범위로 첨가함으로서 $CaZrO_3-CaTiO_3$ 복합 유전체 세라믹스의 소결온도를 $1450^{\circ}C$에서 $900^{\circ}C$이하로 낮출 수 있었으며, 유리 프리트의 첨가량으로 공진 주파수 온도계수 특성을 조절할 수 있었다. 유리 프리트의 첨가량이 15 wt% 첨가시 $875^{\circ}C$에서 충분한 소결이 이루어졌으며, 이 경우 $CaZrO_3-CaTiO_3$ 복합 유전체 세라믹스는 유전율(k) 23, 품질계수(Qxf) 2500, 공진 주파수 온도계수 ($\tau_{cf}$) -3 ppm/$^{\circ}C$의 매우 양호한 마이크로파 유전 특성을 나타내었다. 유리 프리트의 첨가에 의하여 소결 과정에서 주상인 $CaZrO_3$$CaZr_4O_9$ 상으로의 변화가 뚜렷이 나타났는데, 이러한 상전이 현상과 함께 미세구조의 변화에 대해서도 고찰하였다.

  • PDF

Fabrication of Al2O3/Fe-Ni Nanocomposites by Atmosphere-controlled Sintering and their Properties (소결분위기 제어에 의한 Al2O3/Fe-Ni 나노복합재료의 제조 및 특성)

  • Lee, Hong-Jae;Jeong, Young-Keun;Oh, Sung-Tag;Lee, Jai-Sung;Sekino, Tohru
    • Journal of the Korean Ceramic Society
    • /
    • v.39 no.2
    • /
    • pp.199-203
    • /
    • 2002
  • To investigate an effect of sintering atmosphere on microstructure and properties of metallic particle dispersed ceramic based composites, the powder mixtures of $Al_2O_3$/Fe-Ni, synthesized by chemical solution process, were hot-pressed under different atmospheres such as hydrogen or argon gas and different sintering temperature. Hot-pressed composite in a hydrogen atmosphere exhibited less reaction phase of $FeAl_2O_4$ and enhanced mechanical properties than that in an argon atmosphere. Furthermore, decreasing hot-pressing temperature produced a refinement of ceramic matrix and metallic dispersion particles as well as improvement of mechanical properties. The change of mechanical properties in the composites with different sintering conditions was explained by microstructural characteristics relating to reaction phase formation.

Microstructure and Wear Resistance Properties of Cu-W Sintered Materials Fabricated by Hot Pressing (Hot pressing으로 제조된 Cu-W계 소결재의 미세조직 및 내마모특성)

  • Park, Ji-Hwan;Kim, Su-Bang;Park, Yun-U
    • Korean Journal of Materials Research
    • /
    • v.10 no.3
    • /
    • pp.227-232
    • /
    • 2000
  • Cu-W composites containing 20wt.% W were fabricated by hot pressing. Hot pressing was carried out at temperatures ranging from 800 to $1000^{\circ}C$ under pressures of 15MPa for 30MPa for 30min and 60min. This process gave composites of higher density, higher hardness and higher wear resistance than the conventional sintering processes. However, the microstructure of Cu-W composites under pressure of 15MPa revealed there was an inhomogeneous distribution of W, segregation of W on some area. These undesirable results are attributed to the immiscibility of W in Cu and the pressure effect on sintering.

  • PDF

The High Temperature Deformation Behavior of Mechanically (기계적 합금화된 Al-8wt% Fe분말의 고온 변형거동)

  • Jo, Gwon-Gu;Lee, Do-In;An, In-Seop;Heo, Bo-Yeong;Jo, Jong-Chun;Kim, Seon-Jin;Mun, In-Hyeong
    • Korean Journal of Materials Research
    • /
    • v.3 no.1
    • /
    • pp.50-57
    • /
    • 1993
  • Abstract The sintering behavior of the mechanically alloyed AI-8wt%Fe power during vacuum hot pressing was investigated and high temperature deformation behavior of the sintered specimen was studied through compression tests at various strain rates in the temperature range between 35$0^{\circ}C$ and 45$0^{\circ}C$. In 'addition, thermal stablity of the sintered specimem was examined by hardness measurement after annealing the spcimem for 60 hours in the temperature range of 30$0^{\circ}C$ ~50$0^{\circ}C$. The compressive stress increased rapidly with strain and reached the maximum point at the strain about 3%. With slight decrement after reaching the maximum point, the flow stress became constant up to the strain of 30% and it was considered to be due to equilibrium between work hardening and dynamic recrystallization. The hardness of the 60 hrs annealed specimens began to decrease rapidly at 40$0^{\circ}C$ .

  • PDF

Microstructure and Dielectric Properties in $40Pb(Mg_{1/3}Nb_{2/3})O_3-30PbTiO_3-30Pb(Mg_{1/2}W_{1/2})O}3$ Ceramics with Excess $91PbO-9WO_3$ Addition ($91PbO-9WO_3$가 과잉첨가된 $40Pb(Mg_{1/3}Nb_{2/3})O_3-30PbTiO_3-30Pb(Mg_{1/2}W_{1/2})O}3$계 세라믹스의 미세구조와 유전특성)

  • 길영배;이응상
    • Journal of the Korean Ceramic Society
    • /
    • v.34 no.3
    • /
    • pp.281-288
    • /
    • 1997
  • The effects of 0 to 6 mol% excess 91PbO-9WO3 addition on the microstructure and the dielectric pro-perties in 40Pb(Mg1/3Nb2/3)O3-30PbTiO3-30Pb(Mg1/2W1/2)O3 ternary system were investigated. Excess 91PbO-9WO3 addition enhanced densification at relatively lower temperature due to the formation of liquid phase. The dielectric constant of the specimen with standard composition was 16,400 and that of specimen with 1 mol% excess additive was the maximum of 18,500. And more than 2 mol% excess addition decreased dielec-tric constant. Specimens with 2~4 mol% 91PbO-9WO3 addition showed dual peak maxima in the tem-perature dependence of dielectric constant. In the specimens which have more than 5 mol% excess addition a new phase with W-rich composition was formed at grain boundary.

  • PDF

Dielectric and Piezoelectric Characteristics of 0.94$(K_{0.5}Na_{0.5})NbO_3$-0.06Ba$(Zr_{0.05}Ti_{0.95})O_3$ Ceramics System According to the variations of sintering aids (소결조재 변화에 따른 0.94$(K_{0.5}Na_{0.5})NbO_3$-0.06Ba$(Zr_{0.05}Ti_{0.95})O_3$ 세라믹스의 유전 및 압전특성)

  • Seo, Byeong-Ho;Kim, Do-Hyung;Lee, Yu-Hyong;Yoo, Ju-Hyun
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
    • /
    • 2008.11a
    • /
    • pp.205-205
    • /
    • 2008
  • PZT 세라믹은 우수한 유전 및 압전특성을 갖고 있어 변압기, 센서 및 엑츄에이터 등에 널리 응용되고 있다. 그러나, 우수한 특성에도 불구하고 PZT세라믹스의 소결시 PbO의 높은 유독성 및 휘발로 인하여 환경오염을 야기 시킨다. 그러므로 PbO로 구성된 세라믹을 대체하기 위한 우수한 압전특성을 가진 비납계 세라믹스 개발이 연구의 주류를 이루고 있다. 그 중 비납계 NKN와 BZT는 대체물질로 많이 관심을 받고 있다. 이는 일반적인 NKN조성은 우수한 압전성과 높은 큐리온도를 가지고 있을 뿐만 아니라, BZT조성의 Zr성분이 큐리온도를 낮추거나 유전특성을 졸게 하여 유전율 곡선을 완화하게 하는 특징이 있다. 하지만 NKN은 $1140^{\circ}C$이상의 소결온도에서 K의 휘발특성으로 인해 소성 후에도 주변의 수분을 흡수하는 조해성이 발생하는 문제가 발생한다. 그래서 본 연구에서는 낮은 온도에서 NKN계 세라믹스의 밀도를 증가시킬 뿐만 아니라, 우수한 유전 및 압전특성을 갖는 세라믹스를 제조하고자 비납계 $0.94(K_{0.5}Na_{0.5})NbO_3-0.06Ba(Zr_{0.05}Ti_{0.95})O_3$ (NKN-BZT)의 조성을 사용하였고 소결조제로는 $MnO_2$, NiO, $Bi_2O_3$, ZnO, $Li_2CO_3$, CuO등을 변화주어 유전 및 압전 특성을 알아보았다.

  • PDF

Preparation and characterization of Mn-Co-Ni NTC thermistor (Mn-Co-Ni계 NTC 서미스터 제조 및 특성)

  • Lee, Jung-Il;Kim, Tae Wan;Shin, Ji Young;Ryu, Jeong Ho
    • Journal of the Korean Crystal Growth and Crystal Technology
    • /
    • v.25 no.2
    • /
    • pp.80-84
    • /
    • 2015
  • Mn-Co-Ni oxide system has been used as the NTC thermistors for normal temperature applications. Mn-Co-Ni oxide-based thermistors were sintered at different temperatures for a constant processing time from 900 to $1300^{\circ}C$ for 3 h. The crystal structure, bulk density, microstructure and chemical composition were characterized by XRD, FE-SEM and WD-XRF. The plot of the resistance versus measuring temperature was characterized for the sintered sample at the $1250^{\circ}C$. Moreover, the relationship between log resistivity and reciprocal of absolute temperature of the NTC thermistor was investigated.

A Study on Synthesis and Characterization of TiZrB$_2$ Composite by SHS Microwave (SHS 마이크로파에 의한 TiZrB$_2$ 복합재료의 합성 및 특성연구)

  • 이형복;윤영진;오유근;안주삼
    • Journal of the Korean Ceramic Society
    • /
    • v.36 no.1
    • /
    • pp.7-14
    • /
    • 1999
  • TiZrB2 solid solution was synthesized using fine powders of Ti, Zr and B by SHS microwave process. The characterization of the synthesized powder and sintered bodies ws investigated. The combustion temperature and rate were increased with increasing the mole ratio of Zr in temperature profile, and showed the maximum combustion temperature and velocity values of 285$0^{\circ}C$ and 14.6mm/sec in Ti0.2Zr0.8B2 composition. Phase separation has been occured into a composite with TiB2 and ZrB2 phases from TiZrB2 solid solution, which was hot pressed sintering at 30 MPa for an hour at 190$0^{\circ}C$. At the composition of Ti0.8Zr0.2B2 the best properties has been obtained in relative density, bending strength, fracture toughness and hardness, with 99%, 680 MPa, 7.3MPa.m1/2 and 2750 Kg/$\textrm{mm}^2$ respectively.

  • PDF