• IE interfaces
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• v.18 no.1
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• pp.73-81
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• 2005

Injection molding has been widely used in producing plastic parts in large quantities. However, its productivity mainly depends on the expertise and experience of skilled workers because of the difficulty and complexity to determine a robust injection molding condition which is not influenced by the minor operational variation of an injection molding machine and produces good parts continuously. This study analyzes the defect types of the parts and proposes a support system to assist users in determining the robust process condition. The support system calculates the start condition from the information of an injection mold, the injection molding machine, the resin used, and the part. Through the iterative step which updates the condition using the defect information of the part tested, users can obtain the initial condition which produces the part without any problem for the first time. The support system also assists users in obtaining the robust condition from the initial condition using the technique of experimental design. To prove the validity of the support system, this study implements it in the control panel of the injection molding machine.

• Journal of the Korean Graphic Arts Communication Society
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• v.16 no.1
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• pp.55-67
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• 1998

The developing agent is the materials which first acts on silver grain and make it into metallic silver by reducing reaction. There are several types in developing agents, and according to Lumiere-Andresen principle, substitution product which has amino or hydroxyl group in benzen nucleus has a developing power, but all reducing substances are not in used .In the developing effect, not only the role of developing agent but also that of assistant materials are important. But In this work, we have studied effect, change by lith developing agent which require high contrast image. We made an developing experiment after having manufactured developing solution used hydroquinone and another developing agents like chlorohydroquinone, pyrocatcchol and pyrogallol as developing agent. And we added that did in addition of diethanolamine and ascorbic acid. and then we examined the possibility of use.

• Journal of Korean Association for Spatial Structures
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• v.8 no.4
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• pp.65-71
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• 2008

The object of this paper is to evaluate on constructability of modular steel frame with the hollow structural steel section to LEB C-shape. A modular building is built with factory-manufacture and site-construction. The advantage of a Modular building presents that enhanced building quality, shortened construction period and easy at an expansion and enlargement for buildings but also has demerits such as size restriction of the modular units according to the Road Traffic Law and Inflexibility of the unit composition. So in this study we use light-weighted structure members with bolted joint for easy Knock-down and traffic, also we evaluated the constructability of this bolted joints type modular buildings.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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• 2010.06a
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• pp.303-303
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• 2010

국제적으로 에너지 고갈에 대한 문제점과 환경적은 측면에서 대체 에너지 개발에 대한 관심이 뜨거워 지고 있는 지금 그중에서 에너지 하베스팅에 대한 연구가 활발히 이루어지고 있다 에너지 하베스팅 이란 "자연에서 버려지는 에너지를 수확하여 저장하는 기술" 이며 에너지 하베스팅 방법으로는 태양광을 이용한 태양광발전, 기계적인 운동과 전자기적 현상을 이용한 발전 등이 있다. 태양광발전 같은 경우에 흐린날 이나 실내에서는 사용 할 수 없는 반면 날씨와 관계없는 진동의 기계적 에너지를 전기적 에너지로 변환 할 수 있는 압전 세라믹스를 이용한 에너지 하베스팅의 연구가 이루어 지고 있다. 에너지 하베스팅을 하기 위한 여러 가지 type의 소자가 있지만, 본 논문에서는 무연 압전 세라믹스를 이용한 cantilever type의 실험을 진행하였으며 에너지 하베스팅 시스템에서 핵심이 되는 것은 압전 세라믹스의 성능이므로 비교적 높은 $d_{33}$ 와 $g_{33}$를 가진 소자를 선정하였다. 압전 세라믹스를 이용한 에너지 하베스팅의 장점으로 소형 경량으로 이용할 수 있는 범의가 넓으며 진동 또는 충격을 효과적인 방법으로 에너지로 변환할수 있다. 실험 과정으로 KNNS에 CuO를 첨가하여 1차 밀링후 $Ag_2O$를 첨가하여 2차밀링 하여 $900^{\circ}C$ 하소 cantilever type으로 성형 후 $1080^{\circ}C$ 소성을 하여 세라믹스를 제작하여 그에대한 발전 특성을 조사하였다.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.04a
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• pp.774-777
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• 2001

This paper describes a research work of developing a computer-aided design system of cold forging products. An approach to the system is based on the knowledge-based rules. Knowledge for the system is formulated from plastic theories, experimental results and the empirical knowledge of field experts. The system has been written in AutoCAD with a personal computer and is composed of six modules, which are selection of billet material, input of final product, process planning design, preform modification, insert design, shrink rings design module. Based on knowledge-based rules, the system is designed by considering several factors such as volume constancy, limite of formability by material, preform shape and so on.

• Journal of the Korean Society for Precision Engineering
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• v.28 no.2
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• pp.202-210
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• 2011

The fabrication method of aspheric lens is changed from machining to press molding so as to improve the productivity. In the case of the press molding method, the temperature control of the molding die is most important, because the temperature of each molding die determines the quality of lens. But any practical method for direct measuring of the lens temperature and the die internal temperature is yet unknown. Besides, in the case of the press molding system in which the heating and pressing and cooing of a die is done at separate work stations, the lens productivity of the system for small lens is yet too low. The paper shows an improved structure of convective sequential system, the lens productivity of which is three times as many as the conventional convective system. To know the die internal temperature, numerical results are given using ANSYS. A new convective sequential system is developed and tested. Finally, the Taguchi method is applied in order to optimize the setting conditions of individual work station of the system.

• Journal of the Korea Society for Simulation
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• v.23 no.4
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• pp.131-142
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• 2014

Phone camera lens module is assembled with a barrel, multiple lenses, multiple spacers and a shield. The major processes of manufacturing system are injection molding, coating and assembly processes, and each process has multiple machines. In this paper, we introduce a scheduler based on simulation model which can be used for frequent rescheduling problem caused by urgent orders, breaking down of molds and failures of machines. The scheduling algorithm uses heuristic Backward-Forward method, and the objective is to minimize the number of tardy orders.

• Journal of the Korean Society for Precision Engineering
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• v.13 no.5
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• pp.104-114
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• 1996

For the improvement of productivity, the reduction of cost and time for manufacturing is mandatory, especially in the field of electromic industry. The study is concerned with a practical means of systematic assistance to formability estimation and selection of reliable design specification for electronic sheet metal parts. The objective of this research work is to develop a simulation system which hops to analyze the target processes with the finite element method and to acquire available design data quickly and exactly. The simulation system developed in the study consists of design verification, selection of optimal combination of parameters, knowledge acquisition and graphical user interface(GUI). Design verification is automatically carried out by using the finite element method. A data base management system and nomograms are utilized for knowledge acquisition. The developed system has been applied to some major sheet metal forming operations such as flanging, embossing, bending and blanking. According to the simulated results, the validation of the target processes has been confirmend. Analysis data, estimation rules of formability and graphical representation of the analysis have been employed for the designer's understanding and evaluation, thus providing a practical means of robust design and evaluation of forma- bility for producing electronic sheet metal parts.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1999.03b
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• pp.199-202
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• 1999

Many processing times for fabricating complex shaped parts by near net shape process such as thixoforming or semi-solid forming, are required due to the time for die design, induction heating and forming process. Therefore, for the thixoforming process, multi-capacity induction heating process is very important due to the reduction of the processing time and cost. It is indispensable to adopt a power-time heating pattern which manages to conciliate complete eutectic melting at the core with limited overheating at the periphery. The total reheating time is thus dependent on billet diameter; in inches$(pm20%)$. Typically, high frequency is used for the rapid reheating of the billet to the eutectic temperature range and low frequency for the remelting of the desired fraction of liquid and for the radial homogeneization of the liquid fraction. So in this study, the multi-capacity induction heating conditions of ALTHIX 86s alloy to reduce the processing time and cost would be proposed. The suitability of multi-capacity induction heating conditions would be verified through the comparison to Garat's data.

• Transactions of the Korean Society of Automotive Engineers
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• v.22 no.2
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• pp.115-122
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• 2014

Injection pressure is one of factors that influence part quality. In this paper, injection pressure was minimized by optimizing valve gate locations. In order to perform design optimization, MAPS-3DTM (Mold Analysis and Plastic Solution-3D) was used for injection mold analysis and PIAnOTM (Process Integration, Automation and Optimization) was used as process integration and design optimization. Also we adapted meta models based on design of experiments for efficiency. By using introduced methodology, we were able to obtain a result so that maximum injection pressure reduced by 28% compared to the initial design. And the validity of the proposed method could also be demonstrated.