• Title/Summary/Keyword: 성형 시스템

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Mutual interference suppression of the sinusoidal frequency modulated pulse using SHAPE algorithm (SHAPE 알고리즘을 이용한 사인파 주파수 변조 펄스의 상호간섭 억제)

  • Kim, Guenhwan;Lee, Donghwa
    • Journal of Korea Society of Industrial Information Systems
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    • v.27 no.5
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    • pp.49-59
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    • 2022
  • The SHAPE algorithm has the advantage of being able to shape the pulse spectrum as desired and design it not to distort other characteristics, so it was used in the active sonar pulse design. In this paper, we propose a pulse design using the SHAPE algorithm for a multi-static sonar system to reduce the cross-correlation between frequency-adjacent pulses and prevent the performance degradation of the pulses themselves. The boundary function of the SHAPE algorithm is set to be limited to the pulse bandwidth. As a result of applying the proposed design method to the sinusoidal frequency modulated pulse, the peak cross-correlation level (PCCL), which means the degree of cross-correlation, was reduced by 44.23 dB. Although the PCCL decreased by several tens of dB, no significant change in the ambiguity function was observed, and the integrated sidelobe level (ISL), which means the average value of the side lobe, increased by 11.64 dB.

Simulated Annealing for Overcoming Data Imbalance in Mold Injection Process (사출성형공정에서 데이터의 불균형 해소를 위한 담금질모사)

  • Dongju Lee
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.45 no.4
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    • pp.233-239
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    • 2022
  • The injection molding process is a process in which thermoplastic resin is heated and made into a fluid state, injected under pressure into the cavity of a mold, and then cooled in the mold to produce a product identical to the shape of the cavity of the mold. It is a process that enables mass production and complex shapes, and various factors such as resin temperature, mold temperature, injection speed, and pressure affect product quality. In the data collected at the manufacturing site, there is a lot of data related to good products, but there is little data related to defective products, resulting in serious data imbalance. In order to efficiently solve this data imbalance, undersampling, oversampling, and composite sampling are usally applied. In this study, oversampling techniques such as random oversampling (ROS), minority class oversampling (SMOTE), ADASYN(Adaptive Synthetic Sampling), etc., which amplify data of the minority class by the majority class, and complex sampling using both undersampling and oversampling, are applied. For composite sampling, SMOTE+ENN and SMOTE+Tomek were used. Artificial neural network techniques is used to predict product quality. Especially, MLP and RNN are applied as artificial neural network techniques, and optimization of various parameters for MLP and RNN is required. In this study, we proposed an SA technique that optimizes the choice of the sampling method, the ratio of minority classes for sampling method, the batch size and the number of hidden layer units for parameters of MLP and RNN. The existing sampling methods and the proposed SA method were compared using accuracy, precision, recall, and F1 Score to prove the superiority of the proposed method.

A Study on Vertiport Location and Corridor Selections using GIS Analysis in Busan Area (GIS 분석을 활용한 부산권 버티포트 위치 및 회랑 선정에 관한 연구)

  • ChanHee Moon;HaYoung Shi;TaeWan Ku;BeomSoo Kang
    • Journal of Aerospace System Engineering
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    • v.17 no.6
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    • pp.46-53
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    • 2023
  • As urban traffic congestion and environmental pollution are becoming significant issues in major cities, Urban Air Mobility (UAM) is gaining attention as an efficient solution. In this study, we conducted a geographic information system (GIS)-based spatial analysis and clustering algorithm considering the actual data of the terrain and infrastructure in the Busan area, through which we were able to select the location of vertiports and corridors (flight routes) for the UAM operation. Based on the Gimhae International Airport, which is expected to be the center of the UAM infrastructure system in the Busan region, we judged that three vertiport locations in the target area were suitable. Subsequently, we used the A* (A-star) algorithm considering Ground Risk to select a flight path that minimized both risk and distance. Through this, we confirmed a risk reduction effect of 80.168% compared to the minimum distance route.

Experimental Study of Modular Bridge Deck Made of GFRP Composite Materials (GFRP 복합재료를 이용한 조립식 교량 바닥판의 실험 연구)

  • Jeong, Jin Woo;Kim, Young Bin;Lee, Jae Hong
    • Journal of Korean Society of Steel Construction
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    • v.17 no.3 s.76
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    • pp.337-346
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    • 2005
  • A composite bridge deck system assembled from a modular profile with double-rectangular cell has been developed for highway bridges. This study is focused on the experimental characterization of flexure performance of pultruded GFRP deck under static loading. Several tests were conducted on single modules and adhesively bonded 2 and 5-modules. The specimen details such as dimensions, material properties and fiber architecture, and experimental set-up and testing procedure have been addressed. It is found that the presented GFRP composite modular deck is very efficient for use in bridges.

Development of Manufacturing Ontology-based Quality Prediction Framework and System : Injection Molding Process (제조 온톨로지 기반 품질예측 프레임워크 및 시스템 개발 : 사출성형공정 사례)

  • Lee, Kyoung-Hun;Kang, Yong-Shin;Lee, Yong-Han
    • IE interfaces
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    • v.25 no.1
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    • pp.40-51
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    • 2012
  • Today, many manufacturing companies realize that collaboration is crucial for their survival. Especially, in the perspective of quality, the importance of collaboration is emphasized because economic loss increases exponentially while defective parts go through the process in supply chain. However, the manufacturing companies are facing two main difficulties in implementing collaborative relationships with their suppliers. First, it is difficult for the suppliers to produce reliable products due to their obsolete facilities. The problem gets worse for second- or third-tire vendors. Second, the companies experience the lack of universally understandable set of terminology and effective methodologies for knowledge representation. Ontology is one of the best approaches to expressing and processing a domain knowledge. In this paper, we propose the manufacturing ontology-based quality prediction framework to represent and share the knowledge of industrial environment and to predict product quality in manufacturing processes. In addition, we develop the ontology-based quality prediction system based on the proposed framework. We carried out a series of experiments for an injection molding process at an automotive part supplier. The experimental results demonstrated that the proposed framework and system can be successfully applicable in manufacturing industry.

A study on the power factor improvement of the Boost Forward Converter (BF 컨버터의 역률 개선에 관한 연구)

  • 임승하
    • Journal of the Korean Institute of Telematics and Electronics T
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    • v.36T no.3
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    • pp.56-63
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    • 1999
  • In this paper, we realize the active PFC(Power Factor Correction) system of BF (Boost Forward) converter with PWM-PFM control technique to control DC output voltage, and to control the input current with sinusoidal wave synchronized by the converter and inverter using power switching element, FET and IGBT. The control circuit of the suggested Boost converter is implemented with a microprocessor 80C196. After making the ratio of output voltage to current as 50V/1A and the duty ratio greater than 0.5. When input voltage is 30V and boost inductance is 1.1mH. We control the voltage changing rate according to the variation of load resistance using a PWM-PFM control technique. And finally we prove experimentally. PF can be improved up to 0.96 using the current shaping technique.

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티타늄 스크랩을 이용한 분말제조 및 소결 성형체 특성평가

  • Choe, Jeong-Cheol;Jang, Se-Hun;Cha, Yong-Hun;O, Ik-Hyeon
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2009.11a
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    • pp.38.1-38.1
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    • 2009
  • 산업이 발전함에 따라서 특수한 물성을 갖는 재료의 수요가 점점 증가하고 있는데최근 재료의 경량화, 화학적 안정화 등을 이용한 시스템의 효율성 향상, 환경오염방지 등과 같은 목적으로 사용재료의 고급화 추세가 현저해짐에 따라 티타늄 소재에 대한 관심과 수요가 증가하고 있다. 하지만, 국내에서는 티타늄 및 티타늄 합금의 원재료 및 가공제품을 대부분 수입에 의존하는 실정이다. 또한 티타늄 및 티타늄 합금의 스크랩의 경우 재활용률은 50~80%에 달하고 알려져 있으나 국내에는 이들의 재활용처리를 위한 시설이 없으며 폐기 또는 외국으로 저가로방출하고 있는 실정이다. 이에 따라 본 연구에서는 판재, 선재 및 관등의 기계 가공 시 주로 발생하는 티타늄 스크랩을 이용하여 HDH법을 이용하여 티타늄 분말을 제조하였다. 제조된 분말은 $900{\sim}1200^{\circ}C$의 온도범위에서 방전플라즈마소결공법을이용하여 소결체를 제작하였으며, 소결체의 강도, 경도 및미세조직 등을 평가하였다. 내식성향상을 위해 염화팔라듐을 이용하여 티타늄-팔라듐 분말 합금을 제조하여 티타늄 합금 분말의 소결체와 순수티타늄의 소결체와 내식성 비교를 위해 동전위분극시험을 통해 평가하였다.

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Development of Film Fixing System for Improving Overlap Defects in the Film Insert Injection Molding Process (필름 인서트 사출성형 공정의 오버랩 불량 개선을 위한 필름 고정 시스템 개발)

  • Kim, Jung-Ho;Mun, Ji-Hun;Park, Hong-Seok
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3
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    • pp.472-479
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    • 2013
  • We carried out research into an environmentally friendly injection molding process that involves filling the mold with polymer after thin films are fixed into the cavity, without the coating, plating process. Film insert injection molding is a new technique in which molten plastic resin is injected into the cavity after films are precisely attached to the side of the mold wall. In the film insert injection molding process, the insert film is moved by the flow of the molten plastic resin. Overlap defects cause a decline in the productivity and the quality of the manufactured goods. To reduce overlap defects, new injection mold parts are proposed to produce automotive exterior parts using thin films. It is suggested that the best possible method would be to fix the thin films to one side of the mold wall, and develop interior pins to fix the films in the mold. Based on this new pin fixing system, the problem of the film being moved by the flow of the molten resin was improved.

Partial Composite Action of Gypsum-Sheathed Cold-Formed Steel Wall Stud Panels (석고보드와 결합된 강재 샛기둥 패널의 부분 합성거동)

  • Lee, Young Ki
    • Journal of Korean Society of Steel Construction
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    • v.13 no.4
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    • pp.373-380
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    • 2001
  • The problem addressed in this study is how to analytically treat the partial composite action for wall panels. An equation, derived for wood-joist floor systems, which determines deflections for beams with partial composite action is introduced. The equation is applied to the calculation of the mid-span deflection for gypsum-sheathed, cold-formed steel was stud panels. The objective of this study is to properly reflect the influence of the following factors in the calculation of mid-span deflection for the panel: connection slip, local buckling, perforations in the stud web, and effects from joints in the sheathing. Predicted deflections based on an upper bound for connection rigidity were closest to experimental deflections.

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Development of PC-based Simulation System for Metal Forming (PC기반 소성가공공정 성형해석 시스템 개발)

  • 곽대영;천재승;김수영;이근안;임용택
    • Transactions of Materials Processing
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    • v.9 no.3
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    • pp.233-241
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    • 2000
  • It is well known that the quality and efficiency of the design of metal forming processes can be significantly improved with the aid of effective numerical simulations. In the present study, a two-and three-dimensional finite element simulation system, CAMP form, was developed for the analysis of metal forming processes in the PC environment. It is composed of a solver based on the thermo-rigid-viscoplastic approach and graphic user interface (GUI) based pre-and post-processors to be used for the effective description of forming conditions and graphic display of simulation results, respectively. In particular, in the case of CAMPform 2D (two-dimensional), as the solver contains an automatic remeshing module which determines the deformation step when remeshing is required and reconstructs the new mesh system, it is possible to carry out simulations automatically without any user intervention. Also, the forming analysis considers ductile fracture of the workpiece and wear of dies for better usage of the system. In the case of CAMPform 3D, general three-dimensional problems that involve complex die geometries and require remeshing can be analyzed, but full automation of simulations has yet to be achieved. In this paper, the overall structure and computational background of CAMPform will be briefly explained and analysis results of several forming processes will be shown. From the current results, it is construed that CAMPform can be used in providing useful information to assist the design of forming processes.

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