• Journal of the Korea Academia-Industrial cooperation Society
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• v.8 no.6
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• pp.1313-1318
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• 2007

When the mold is cooled suddenly to reduce the time for forming work and improve the quality of jar50ml which is different highly at rib thickness by a series of various curvature radii, the poor quality of void, flow and deformation happens. The structure of spiral cooling circuit at cavity and core can control the temperature of inner and outer side sufficiently. And the system can control cooling and heating automatically. These things are applied to Jar mold. and so, the best quality and the effect of productivity improvement can be obtained.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1998.06a
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• pp.83-94
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• 1998

An analysis system for sheet metal forming has been developed to improve the design and tryout process by predicting the deformation behaviour more precisely. This analysis system consists of forming analysis, springback analysis and post processor modules. The more accurate prediction of stress history can be achived due to the improved contact algorithm. Successive simulation of several processes can be carried out conveniently without interrupt by the improved data management of the developed system. The error of data transfer between forming analysis and springback analysis is minimized using the proper shell element. Several benchmark test results and practical results are presented to show the effectiveness and reliability of this program.

• Journal of the Korean Society for Precision Engineering
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• v.15 no.7
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• pp.7-17
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• 1998

Stereolithography is a process used to rapidly produce stereolithographic parts directly from three dimensional CAD models. However design methodologies to create components to be built by stereolithography are different from those required by conventional machining processes. As a typical case in point, the support structures are required to support a component at build stage, but are later removed once building and curing are complete. These structures are used to anchor the component to the platform and to prevent sagging or distortion. This paper deals with the Support Map data structure prepared to find the appropriate regions of supports. Interferences between supports and parts, and support structure themselves as well, are checked and thus the system are searching the statically stable regions to remove the surplus support structures. Cross shaped tooth profiles are designed for easy eliminating the support structures.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.10a
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• pp.419-422
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• 2005

This study is an inspection of press forming product and mould using reverse engineering system. The inspection process on production field involves a lot of errors because of the hand-work so we focussed on improving the measured precision through performing the effective inspection using 3D non-contact scanner. By so doing that, we improved the precision of press forming product by analyzing the cause fellowing the inspection result. Through the inspection, we applied it to the reverse engineering and we could improve the inspection process.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.10a
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• pp.962-965
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• 2005

This study is an inspection of press forming product and mould using reverse engineering system. The inspection process on production field involves a lot of errors because of the hand-work so we focussed on improving the measured precision through performing the effective inspection using 3D non-contact scanner. By so doing that, we improved the precision of press forming product by analyzing the cause following the inspection result. Through the inspection, we applied it to the reverse engineering and we could improve the inspection process.

• Journal of the Korean Society for Precision Engineering
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• v.21 no.9
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• pp.182-187
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• 2004

As it is difficult to construct a micro-fluidic system composed of micro-mixers, micro-channels and/or micro-chambers in a single process, an assembly process is typically used. The assembling and bonding of micro-parts, however, introduces other problems. In this work, a virtual assembly process was developed that can be used to design various micro-systems before actual fabrication commences. In the process, the information required for the micro-stereolithography process is generated automatically. Consequently, complex micro-fluidic systems can be fabricated in a single process, thereby avoiding the need fur additional assembly or bonding processes. Using the developed process, several examples were fabricated.

• Journal of the Korea Society for Simulation
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• v.11 no.4
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• pp.25-32
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• 2002

Hydraulic systems of injection molding machine are modelled and simulated with AMESim which is a commercial program. Detail models of hydraulic components are simulated and simulation results are evaluated with maker's test results in catalog. Sub system models which is divided according to functional operation are made and its analysis results shows how design parameters work on operational characteristics like cylinder speed, cylinder displacement, pressure, flow rates at each node and so on. Total circuit model is also made and analyzed. The prediction made by simulation will be used design of hydraulic systems of injection molding machine.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.21 no.4
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• pp.14-22
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• 2022

To reduce the weight of the car and ensure the safety of the driver while driving, the existing 440 MPa-class mounting bracket was treated at 590MPa to improve collision safety and secure the weight of the vehicle body. The following conclusions were drawn from the tensile test, forming analysis, and springback prediction. In the formability and springback analyses using FLD, it could be confirmed that bending was an essential process because the formability and flatness were much better when bending was added than when bending was not applied. Based on the research results, it was deduced that the mold design was necessary so that the molding was carried out at a strain rate of 20% or less for stable molding.

• Journal of the Korean Society for Precision Engineering
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• v.14 no.5
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• pp.76-84
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• 1997

A process sequence in precision press forming of electrnic components is investigated by the finite element method. Aperture, a key component of electronic gun, is formed through a sequence of about 15 operation, among which the beading & bending, the first piercing, the first coining, and the second coining operations are expected to be most critical in view of industrial experts opinions. Thus, the analysis per- formed by a commercial code MARC focuses on the three operations, and comparisons are made between the results of the analysis and the measurements of experimental forming of the component.

• Journal of Intelligence and Information Systems
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• v.8 no.1
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• pp.159-173
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• 2002

The goal of this research is to develop of an intelligent injection mold process planning system using Case-Based Reasoning. Injection mold process planning is the planning of manufacturing process to produce an injection mold economically and efficiently. Automation of the process planning is required because the problems of handmade scheduling, the difficulty of training experts for process planning, the lack of domain experts, the spread of CAD/CAM system and flexible manufacturing. This research uses Case-Based Reasoning because the injection mold process planning is devised variously and complicatedly, but the process planning of similar injection molds is very similar to each other. The system that is developed by this research uses cases that are collected in a case base when planning the process of new injection mold. New injection mold process planning is devised by retrieving a case that was made from the most similar injection mold. This research presented and composed the cases of injection mold process planning, and devised a method of search and adaptation, and developed an intelligent injection mold process planning system with the experimental results.