• Title/Summary/Keyword: 성형 시스템

Search Result 539, Processing Time 0.032 seconds

Study on Pressure System for Curved Glass Fabrication of a Smart Phone (스마트폰 곡면유리 성형을 위한 가압시스템 연구)

  • Jang, Chae Eun;Kim, Kihyun;Park, Jaehyun
    • Journal of the Semiconductor & Display Technology
    • /
    • v.20 no.2
    • /
    • pp.51-55
    • /
    • 2021
  • With the recent development of various smartphone designs in the smartphone market, the use of curved cover glass has been required, and interest in curved glass production has increased. In this paper, we designed a pressurization system that simplified the size of the system using a wedge amplification mechanism for smartphone curved glass molding systems. The pressurization system consisted of a linear motor, a wedge, and a force sensor. The wedge was used to amplify the force, and the piezoelectric sensor was used to measure the force. In addition, the proposed amplification mechanism was confirmed to have an error of 1.27% through an experiment compared to the simulation, and the pressurization error of 0.76% for the pressurization profile 3,500N was verified through an experiment.

Modification of Physico-chemical Properties of Wheat Bran by Twin-screw Extrusion Process -1. Effect of Screw Configuration and Process Parameters on System Parameters- (이축 압출성형 공정에 의한 밀기울의 물리화학적 변형 -1. 스크류의 조합과 공정변수 조절에 따른 시스템 변수의 변화-)

  • Kim, Chong-Tai;Hwang, Jae-Kwan;Cho, Sung-Ja;Kim, Chul-Jin;Kim, Hae-Sung
    • Korean Journal of Food Science and Technology
    • /
    • v.27 no.3
    • /
    • pp.404-413
    • /
    • 1995
  • System parameters (extrusion temperature, extrusion pressure, specific mechanical energy, mean residence time) were analysed on three different screw configurations during twin-screw extrusion of wheat bran. Experiments were conducted over a screw speed of $280{\sim}380\;rpm$, feed rate of $22{\sim}38\;kg/hr$ and moisture content of $17{\sim}33%$ using screws assembled with 3, 4, and 5 reverse screw elements (RSE) adjacent to the heating zone of the barrel. Extrusion temperature increased with increasing RSE but it decreased with increasing feed rate and moisture content. Decreasing the filling ratio of the screw resulted in a lower extrusion pressure, and increasing the length of the RSE gave similar results due to the higher temperature and lower viscosity of melted dough. It was also observed that increasing the feed rate and decreasing moisture content resulted in the reduced extrusion pressure. Specific mechanical energy (SME) decreased when the feed rate and moisture content increased, and SME increased when using RSE posses from 3 to 5. Screw configuration posses with 4 RSE yielded the longest RT, and the smaller the die hole, the higher the RT. In contrast, RT decreased when the feed rate increased. With increasing moisture content RT for 3 RSE increased, but that for 4 and 5 RSE decreased.

  • PDF

Intelligent Design System for Gate and Runner in Injection Molding (사출성형을 위한 게이트.런너 지적설계시스템에 관한 연구)

  • Lee, Chan-Woo;Huh, Yong-Jeong
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.18 no.9
    • /
    • pp.192-203
    • /
    • 2001
  • The design of gate and runner(delivery system) is one of the most important subject in injection molding. Delivery system is a channel to flow the polymer melt from the injection molding machine to the mold cavities. Also, delivery system affect quality and productivity of the part. The synthesis of delivery system of injection molding has been done empirically, since it requires profound knowledge about the moldability and causal effects on the properties of the part, which are not available to designers through the current CAD systems. GATEWAY is a knowledge module which contains knowledge to permit non-experts as well as mold design experts to generate the acceptable geometries of gate and runner far injection molded parts. A knowledge-based CAD system is constructed by adding the knowledge module, GATEWAY, to an existing geometric modeler. A knowledge-based CAD system is a new tool which enables the concurrent design and CIM with integrated and balanced design decisions at the initial design of injection molding.

  • PDF

In-line Image Processing System for Measurement of Extrudate Thickness (압출성형물의 두께 측정을 위한 In-line 영상처리 시스템)

  • Won, Chee-Sun;Lee, Seung-Ju;Han, Ouk;Mok, Chul-Kyoon
    • Korean Journal of Food Science and Technology
    • /
    • v.26 no.4
    • /
    • pp.448-452
    • /
    • 1994
  • This paper presents a computer image processing system, which measures the thickness of the food extrudate on a real-time basis. The image processing system was established with a CCD camera, an image grabber, and a 486 PC. The image obtained by the system was analyzed by a devised C-program, specially designed for the real-time thickness measurement of the extrudate. Experimental results showed that the proposed computer algorithm yielded an accurate measurement of the thickness of the food extrudate within 1 second.

  • PDF

A study on forming characteristics of magnesium alloy (AZ31) on various temperatures (마스네슘 합금 판재 (AZ31)의 온도별 성형 특성 분석)

  • LEE, Han-Gyu;La, Won-Bin;Hong, So-Dam;LEE, Chang-Whan
    • Design & Manufacturing
    • /
    • v.12 no.3
    • /
    • pp.42-47
    • /
    • 2018
  • Recently, in the surge of global environmental issues, there has been a great attention to lightweight materials in purpose of saving energy. Magnesium alloys not only have low specific gravity, and superb specific stiffness, but are also excellent in blocking vibrations and electromagnetic waves. So demand for this material is getting bigger rapidly throughout the industry. In this study, we examined the improvement of formability of magnesium alloy AZ31 material in warm working. Drawing, bending and shearing process were carried out by varying the forming temperature and the forming speed, and the influence of the variables on each process was studied. In the experiments, the high forming temperature and low forming speed results in high formability in the drawing process and the bending process. In the shearing process, as the forming temperature increases, the length of the fracture decreases.

A study on the die structure for the improvement of the geometric accuracy in the single point sheet incremental forming process (판재 점진 성형 공정의 정밀도 향상을 위한 다이 구조 개선에 대한 연구)

  • LEE, Won-Joon;KIM, Min-Seok;Seon, Min-Ho;YU, ․Jae-Hyeong;Lee, Chang-Whan
    • Design & Manufacturing
    • /
    • v.16 no.2
    • /
    • pp.53-59
    • /
    • 2022
  • Unlike other press forming processes, ISF (Incremental sheet forming) doesn't require a punch and die set. However, during the ISF processes unwanted bending deformation occurred around the target geometry. This paper is aimed to analyze the effect of the die structure, which is supported by bolts, on the geometric accuracy of the ISF processes. In this research, the ISF processes with Al5052 sheet of 0.5 mm, the tool diameter of 6 mm and the stepdown of 0.4 mm was employed. L-shaped, step-shaped, relief-shaped geometry were employed in experiments. Sectional view and the plastic strain were compared. From this research we find out that the bolt supported ISF processes increases the geometric accuracy of products very effectively.

Development of a cavity pressure measuring device and estimation of viscosity functions of various polymer composites (사출성형 금형 캐비티 내압 측정장치 개발 및 이를 이용한 새로운 복합재료의 점도 측정)

  • Kim, Yong-Hyeon;Kim, Dong-Hak
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.16 no.1
    • /
    • pp.877-887
    • /
    • 2015
  • We have proposed a new method for estimating the viscosity of the composite. In this paper, we have developed a device for measuring the injection mold cavity pressure. This makes it possible to verify the accuracy of the viscosity in CAE D/B in real time by measuring the melt pressure in the mold, and comparing this with the simulated pressure from the CAE analysis. Materials used in this study is a PP(Polypropylene), PP/LGF30%(Polypropylene/long glass fiber 50% composite) and PA66/LGF50%(Polyamide 6,6/long glass fiber 50% composite). The viscosity data for PP and PP long fiber composite have already been built, but the one for PA66 long-fiber composite does not exist because it is a newly developed material. Thus we obtained the viscosity curve of PA66/LGF50% by this system. Then, the viscosity curves from conventional viscometer were also compared with the viscosity obtained by the our method. And, we proved the accuracy of the CAE data of PP. In case of PP/LGF50% which is highly viscous and complex material, we improved the existing CAE data.because there was a difference between the measuring data and the CAE data.

Development of Organic Paste Porcelain for Fixed Prostheses (유기조성물을 이용한 페이스트형 일반도재 시스템)

  • Han, Jung-Suk;Lee, Myung-Hyun;Kim, Dae-Hyun;Chung, Hun-Young
    • Journal of Dental Rehabilitation and Applied Science
    • /
    • v.20 no.2
    • /
    • pp.109-120
    • /
    • 2004
  • INTRODUCTION: The build-up method has been used for application of porcelain powder on the metal framework to make final tooth shape conventionally. This method takes time and need skill to mimic final shade and shape of porcelain fused to metal crown. The purpose of this study was to develop standard shape and shade laminating porcelain forms to reduce build-up time. METHODS: To make tooth form porcelain paste, several liquid organic compounds were added to conventional feldspathic porcelain. The amount of additives and rheologic property were tested to find out best composition. Comparison of mixing methods to reduced porosity, proper heating schedule, and measurement of shrinkage amount and residual organic materials were performed to set-up standard procedures. Finally, biaxial flexural strength and color of preformed laminated paste porcelain were compared with those of porcelain which fabricated by the conventional build-up method. RESULTS: There was no significant difference in physical properties and color stability between two fabrication methods after various testing methods. Conclusion: This new build-up method can be applied to fabricate the PFM crown and bridge without any loss of strength and optical properties.

A study on inspection system for brake pad (브레이크패드 검사 시스템 구축에 관한 연구)

  • Kim, Tae-Eun
    • The Journal of the Korea institute of electronic communication sciences
    • /
    • v.8 no.3
    • /
    • pp.403-408
    • /
    • 2013
  • In this paper, we propose to develop an inspection system that recognizes surface cracks on the brake pad and the types of brake pads of each car during the production process, on a conveyor belt. The brake pad is made from a mixture of materials, using high-heat and pressure. Therefore, the brake pad can be cracked and damaged on the surface during production. Our goal is to develop an effective detection system and application software to detect substandard product. A shadow is generated when the artificial light shines on the damaged of the surface of pad. Using the computer vision algorithm that is proposed we can detect the substandard product. Results from experiments confrim the performance of the proposed algorithm.

Input Shaping Control of a Refueling System Operating in Water (입력성형기법을 이용한 핵연료이송시스템의 수중이동 시의 진동제어)

  • Piao, Mingxu;Shah, Umer Hameed;Jeon, Jae Young;Hong, Keum-Shik
    • Journal of Institute of Control, Robotics and Systems
    • /
    • v.20 no.4
    • /
    • pp.402-407
    • /
    • 2014
  • In this paper, residual sway control of objects that are moved underwater is investigated. The fuel transfer system in a nuclear power plant transfers the nuclear fuel rods underwater. The research on the dynamics of the loads transferred in different mediums (water and air) and their control methods have not been fully developed yet. The attenuation characteristics of the fuel transfer system have been studied to minimize its residual vibration by considering the effects of hydrodynamic forces acting on the fuel rod. First, a mathematical model is derived for the underwater fuel transfer system, and then experiments have been conducted to study the dynamic behavior of the rod while it travels underwater. Lastly, the residual vibration at the end point is minimized using the input shaping technique.