• Title/Summary/Keyword: 성형온도

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Study on the Relationship between Aggregation Structure and Flow Rate Depending on Extrusion Temperature at Complex Mold of (Activated Carbon/Polymer Binder) ((활성탄/고분자바인더)복합성형체의 압출온도에 따르는 응집구조 및 유량 상관성에 관한 연구)

  • Lim, Yong Gyun;Kim, Young Jun;Park, Sang Jin;Hong, Sung-Kyu
    • Korean Chemical Engineering Research
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    • v.52 no.2
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    • pp.261-265
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    • 2014
  • As the need for miniaturization in water purification filter increases, the development of filter media for single filtration with multiple function was strongly required. In this study, the molded activated carbon composed of single unit was manufactured by extrusion-sintering process, and then the flow rate, density and porosity were investigated using the molded activated carbon manufactured at various extrusion temperature. We confirmed that it was possible to manufacture the single unit-molded activated carbon when the extrusion temperature was $140{\sim}230^{\circ}C$ more than $133^{\circ}C$ being of polymer binder melting point, and the optimal extrusion temperature for the molded activated carbon with maximum flow rate was $170^{\circ}C$ since the molded activated carbon had low density and high through porosity. Also we confirmed that the flow rate through the molded activated carbon was strongly dependent upon through pore porosity compared to total porosity for the molded activated carbon.

Effects of Die Temperature and Moisture Content on the Quality Characteristics of Extruded Rice with Mealworm (사출구 온도와 수분함량이 갈색거저리(Mealworm) 첨가 압출성형 백미의 품질 특성에 미치는 영향)

  • Cho, Sung Young;Chatpaisarn, Apapan;Ryu, Gi Hyung
    • Food Engineering Progress
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    • v.21 no.2
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    • pp.116-125
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    • 2017
  • This study aims to make extruded rice snack with high quality in texture and nutrition by adding mealworm. Addition of the mealworm has the merit to fill in high-quality protein and unsaturated fatty acids which are insufficient in rice. Thus, the physicochemical properties were investigated through the process of extrusion cooking. As the extrusion process varied, the die temperatures were set to $120^{\circ}C$ and $130^{\circ}C$. Also, the moisture contents were adjusted to 30% and 35%. The specific length, the expansion ratio, and the water absorption index increased as the added content of mealworm became higher. On the contrary, the density, the breaking strength, the apparent elastic modulus, and the water solubility index decreased. As mealworm and moisture content increased, DPPH radical scavenging activity significantly increased but the rancidity decreased. As a result, the addition of mealworm to the extruded rice snack was effective in improving texture, nutrition, and antioxidation.

Effects of Die Temperature and CO2 Injection on Physical Properties and Antioxidant Activity of Extruded Rice with Tomato Flour (사출구 온도와 CO2 주입이 쌀·토마토 압출성형물의 물리적 특성 및 항산화 활성에 미치는 영향)

  • An, Sang-Hee;Ryu, Gi-Hyung
    • Journal of the Korean Society of Food Science and Nutrition
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    • v.44 no.6
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    • pp.912-920
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    • 2015
  • The study was designed to investigate the effects of die temperature and $CO_2$ injection on the physical and antioxidant properties of extruded rice with tomato flour. Moisture content and screw speed were fixed at 25% and 150 rpm, respectively. Die temperatures and $CO_2$ injection were adjusted to 80, 110, and $140^{\circ}C$ and 0, and 300 mL/min, respectively. Specific mechanical energy input decreased as die temperature increased from 80 to $140^{\circ}C$. The expansion index increased, while bulk density decreased with $CO_2$ injection. All extrudates showed increased water soluble index (WSI) and water absorption index through the extrusion process. WSI increased as die temperature increased. 1,1-Diphenyl-2-picrylhydrazyl (DPPH) radical-scavenging activity and total phenolic compounds increased as die temperature increased from 80 to $140^{\circ}C$. Total carotenoid and lycopene contents decreased through the extrusion process. Total carotenoid and lycopene contents upon 0 mL/min $CO_2$ injection and $140^{\circ}C$ die temperature were highest at $6.65{\mu}g/g$ and 2.69 mg/kg, respectively. In conclusion, $CO_2$ injection affects expansion properties while an increased die temperature leads to increased DPPH radical scavenging activity and total phenols.

Effect of Fabricating Temperature on the Mechanical Properties of Spread Carbon Fiber Fabric Composites (스프레드 탄소섬유 직물 복합재료의 성형온도에 따른 기계적 특성에 관한 연구)

  • Eun, Jong Hyun;Gwak, Jae Won;Kim, Ki Jung;Kim, Min Seong;Sung, Sun Min;Choi, Bo Kyoung;Kim, Dong Hyun;Lee, Joon Seok
    • Composites Research
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    • v.33 no.3
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    • pp.161-168
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    • 2020
  • In this paper, we have studied the mechanical properties of thermoplastic carbon fiber fabric composites with spread technology and compression molding temperature were investigated. Carbon fiber reinforcement composites were fabricated using commercial carbon fiber fabrics and spread carbon fiber fabrics. Mechanical properties of the commercial carbon fiber composites (CCFC) and spread carbon fiber composites (SCFC) according to compression molding temperatures were investigated. Thermal properties of the polypropylene film were examined by rheometer, differential scanning calorimetry, thermal gravimetric analysis. Tensile, flexural and Inter-laminar shear test. Commercial carbon fiber reinforcement composites and spread carbon fiber composites were fabricated at 200~240℃ above the melting temperature of the polypropylene film. Impregnation properties according to compression molding temperature of the polypropylene film were investigated by scanning electron microscopy. As a result, as the compression molding temperature was increased, the viscosity of the polypropylene film was decreased. The mechanical properties of the compression molding temperature of 230℃ spread carbon fiber composite was superior.

A study on the Influence Affected on Injection Molding Product by Vacuum Degree (진공도가 사출성형제품에 미치는 영향에 관한 연구)

  • 이은종;신남호
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.4 no.3
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    • pp.183-188
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    • 2003
  • Non-molding and welding line happen by the assembly of gas at the connector terminal. There is not good phenomenon of burr by increasing the over injection pressure, the temperatures of die and resin to prevent from them. Therefore, the connector mold to apply the vacuum molding system is developed in this study. The vacuum pressure is controlled systematically with the optimum conditions in the important ingredients of injection molding that are the temperatures of melting resin and die and cooling condition. The badness in charging is cleared by making a vacuum to non-charging part of the deep bottom part of each cavity. And the vacuum system to reduce the cycle time is applied as the study envelopment of molding work. So, the good product and the productivity improvement can be obtained in this study.

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Comparison of Physicochemical Properties and Release Characteristics of Extruded Tissue Cultured Mountain Ginseng (압출성형 산삼배양근의 이화학적 성질 및 침출특성의 비교)

  • Han, Jae-Yoon;Chung, Ki-Hwa;Ryu, Gi-Hyung
    • Journal of the Korean Society of Food Science and Nutrition
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    • v.37 no.8
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    • pp.1018-1024
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    • 2008
  • The objective of this study is to compare the physicochemical properties and release characteristics of red ginseng (A) and tissue cultured mountain ginseng (B) extruded tissue cultured mountain ginsengs at barrel temperatures 110 (C) and $120^{\circ}C$ (D) to produce tissue cultured mountain ginseng-like comercial red ginseng by extrusion process. Extrusion process variables, water content and screw speed were fixed at 25% and 200 rpm, respectively. In the results, reducing and total sugar content were found to be relatively higher in A. The acidic polysaccharides content of B was the lowest among the ginseng samples. Acidic polysaccharide was increased 3 times by extrusion process. A and B were three times higher at maximum than C and D in polyphenolic compound. Polyphenolic compound content was relatively low by extrusion of ginsengs. Amino acid contents of B, C and D were $35{\sim}42\;{\mu}g/mL$; in contrast, A contained $25\;{\mu}g/mL$. The crude saponin content of C and D were higher than A and B.

Development of planar Fuel Cell Separator and Reformer (발전용 평판형 연료전지 분리판 및 내부개질기 개발)

  • Lee, Jeungwoo;Heo, Kyuchul;Cha, Jungeun;Lee, Sanghyun;Hwang, Jungtae;Jo, Sungho;Jung, Byungsoo
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.91.2-91.2
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    • 2010
  • SOFC는 높은 반응온도($600{\sim}1000^{\circ}C$)에서 작동되어 발전효율이 높고 다양한 연료를 사용할 수 있는 것이 장점이다. 하지만 고온에서의 운전은 구성요소의 열변형과 온도구배에 의한 전극촉매의 열화 그리고 밀봉재의 수명에 영향을 주어 결국 스택의 내구성을 감소시킨다. 특히 스택의 온도구배가 심화되면 국부적인 Hot spot를 형성하여 셀에 심각한 손상을 주게 된다. 본 과제에서는 SOFC 스택의 온도구배를 완화시키기 위한 내부개질기의 개발 및 고온용 분리판 소재의 정밀성형기술을 확보하고자 한다. 열/유동해석을 통하여 반응가스의 농도, 유속, 구조변경 등 내부개질기 온도구배에 대한 주요인자를 확인하였고, 장기 운전평가를 통하여 개질 촉매의 고온 활성 및 내구성에 대한 성능평가를 진행 중이다. 분리판의 경우, 고온용 소재(페라이트계 스테인레스)에 대한 기초실험을 실시하여 성형품질의 주요 인자를 파악하였으며 Proto-type 금형 설계 및 개발을 통하여 성형 기초기술을 확보하였다. 그리고 스택 내부온도를 구현할 수 있는 시뮬레이터를 설계 중에 있으며 이를 이용하여 개발된 내부개질기 및 분리판을 스택 운전환경에서 평가할 예정이다.

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The Relation between Injection Molding Conditions and Gloss of ABS Molding (사출성형 조건과 ABS 성형품 광택의 관계)

  • Han, Seong-Ryeol
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.11
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    • pp.5352-5356
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    • 2013
  • Plastic product manufacturing industry has usually focused on a mechanical and physical characteristics of molding. Recently, not only these characteristics but also the aesthetic value is significantly considering. Especially, the molding's gloss, which we can easily distinguish, is an important aesthetic point. In this study, it were investigated that the gloss variation of ABS moldings by changing injection conditions such as injection pressures, injection speed, holding pressures melt and mold temperatures by injection molding experiment. The experimental results revealed that the holding pressure was the most active condition on gloss of ABS molding.

Effects of Gate Size on Ceramic Injection Molding (세라믹 사출성형에 대한 게이트 크기의 영향)

  • 윤재륜
    • The Korean Journal of Rheology
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    • v.3 no.2
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    • pp.124-134
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    • 1991
  • 세라믹 재료들을 성공적으로 사출성형하기 위한 적절한 사출조건을 얻기 위하여 그 동안 많은 실험을 하여 왔으나 게이트 크기가 미치는 영향에 대한 연구는 미진하였다. 본 연구에선 압출기를 사용하여 미세한 질화규소분말과 결합제시스템을 혼합하였으며 이러한 세라믹혼합물을 이용하여 사출압력, 보압시간, 보압, 배럴온도, 게이트의 형태와 크기 등을 변화시키면서 사출성형 실험을 수행하였다. 55%의 세라믹혼합물을 사출실험한 결과 적절한 게이트의 크기와 형태를 선택하고 105 MPa의 사출압력과 10초의 보압시간, 24$0^{\circ}C$의 배럴온 도와 같은 사출조건하에서 성형한다면 불완전 충전 체적수축과 젯팅현상을 최소화시킬수 있 어 성공적으로 인장시편과 굽힘시편을 성형할 수 있음을 알수있었다. 상용프로그램인 C-MOLD를 이용하여 사출조건과 게이트의 크기를 변화시키면서 혼합물의 유동특성을 해석 하였다. 유동해석 결과. 세라믹혼합물은 순수고분자보다 열전도도가 크고 비열이 작아서 고 화가 빨리 되므로 게이트의 크기는 사출압력, 배럴온도와 같은 사출조건과 더불어 중요한 사풀변수임을 예측할 수 있었다.

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Injection Unit Precision Inspection according to Control Method of Injection Molding Machine (사출성형기의 제어방식에 따른 사출장치 정밀도 검사)

  • Jung, Hyun-Suk;Yoo, Joong-Hak
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.4
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    • pp.414-419
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    • 2016
  • A study of a precision test according to the control method of an injection molding machine was carried out. The effects of the screw stroke, holding pressure, melt temperature on both the hydraulic and electric injection molding machine were examined. In addition, hypothesis testing was performed to determine the deviation of the data obtained in the experiments. The conclusions obtained in this study were as follows. Significant deviations in the screw stroke, melt temperature and holding pressure occurred in that order. The hydraulic type showed significantly more variation between the products compared to the electric type. In addition, using a mini tab from the statistics program, a hypothesis was proposed and the P value of the injection stroke, holding pressure, melting temperature injection stroke and melting temperature had adopted a null hypothesis ($H_0$). The holding pressure, which showed mutual differences, adopted an alternative hypothesis ($H_1$).