• Title/Summary/Keyword: 섬유-금속 복합판

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Stacking Sequence Design of Fiber-Metal Laminate Composites for Maximum Strength (강도를 고려한 섬유-금속 적층 복합재료의 최적설계)

  • 남현욱;박지훈;황운봉;김광수;한경섭
    • Composites Research
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    • v.12 no.4
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    • pp.42-54
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    • 1999
  • FMLC(Fiber-Metal Laminate Composites) is a new structural material combining thin metal laminate with adhesive fiber prepreg, it nearly include all the advantage of metallic materials, for example: good plasticity, impact resistance, processibility, light weight and excellent fatigue properties. This research studied the optimum design of the FMLC subject to various loading conditions using genetic algorithm. The finite element method based on the shear deformation theory was used for the analysis of FMLC. Tasi-Hill failure criterion and Miser yield criterion were taken as fitness functions of the fiber prepreg and the metal laminate, respectively. The design variables were fiber orientation angles. In genetic algorithm, the tournament selection and the uniform crossover method were used. The elitist model was also used to be effective evolution strategy and the creeping random search method was adopted in order to approach a solution with high accuracy. Optimization results were given for various loading conditions and compared with CFRP(Carbon Fiber Reinforced Plastic). The results show that the FMLC is more excellent than the CFRP in point and uniform loading conditions and it is more stable to unexpected loading because the deviation of failure index is smaller than that of CFRP.

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Finite Element Analysis of Large Deformation of Fiber Metal Laminates Under Bending for Stress-Strain Prediction (굽힘하중을 받는 섬유 금속 적층판의 응력-변형률 예측을 위한 대변형 유한요소해석)

  • Yeom, Kyung Mi;Lee, Jongsoo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.10
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    • pp.963-970
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    • 2015
  • Laminate structures are used in the automobile, aerospace, and display industries. The advantages of fiber metal laminates are well known. Fiber metal laminates are useful for reducing the weight and improving impact resistance . However, currently, the mechanical properties of fiber metal laminates are not derived. In this paper, we use thickness as a factor for comparing the properties of laminates of various thickness combinations. The properties fiber metal laminates are analyzed using design of experiments. In addition, the finite element method is used to analyze elastic and plastic strains of fiber metal laminates and aluminum plates. The final goal of this paper is to find a suitable finite element model of fiber metal laminates under bending.

Modeling of Damage Initiation in Singly Oriented Ply Fiber-Metal Laminate under Concentrated Loading Conditions (집중하중을 받는 일방향 보강 섬유 금속 적층판의 손상 개시 모델링)

  • 남현욱;변현중;정성욱;한경섭
    • Composites Research
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    • v.14 no.3
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    • pp.42-50
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    • 2001
  • Modeling of damage initiation in singly oriented ply (SOP) Fiber Metal Laminate (FML) under concentrated loading conditions was studied. The finite element method (FEM) base on the first order shear deformation theory is used for th\ulcorner modeling of damage initiation in SOP FML. The failure indices (FI) of the fiber prepreg and the metal laminate were calculated by using the Tasi-Hill failure criterion and the Miser yield criterion, respectively. To verify the present method, the failure analysis was conducted under uniaxial loading and cylindrical bending, then the analysis under concentrated load was conducted. The results show that the analysis is reasonable. An indentation test was conducted to compare a damage initiation load with a calculated FI. The test was conducted under two side clamped conditions to study the fiber orientation effect. Indentation curve was fitted using the Hertz equation and a damage initiation load is defined that the point which deviate the fitted curve from the real indentation curve. The damage initiation loads were obtained under various fiber orientations and compared with calculated FIs. The experiment was well matched with calculated FI. This results shows that the present method is suitable for the damage initiation modeling of SOP FML.

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Fatigue Characterization of Glass/Polypropylene Composite Bone Plates Locked with an Artificial Tibia under Moisture Environment (인조골에 체결된 유리섬유/폴리프로필렌 복합재료 고정판의 수분 환경 피로 특성)

  • Han, Min-Gu;Chang, Seung-Hwan
    • Composites Research
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    • v.26 no.5
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    • pp.328-333
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    • 2013
  • In this study, bone plate made of glass/polypropylene composite material which was applied to an artificial bone was tested to check the service ability under fatigue loading. To check serviceability of composite bone plates fatigue test was carried out considering changes in the moisture absorption rate, locking position of screws and loading condition. Test results showed that all the tested specimens had the fatigue life more than one million cycles which was much higher fatigue life than the expected value of 650,000 cycles. Screw position was not critical impact on the deformation of the fracture site. In this paper, the mechanical performance of the glass/polypropylene composite was verified by fatigue test under various water absorption conditions, and this result may give useful information on the design of composite bone plate.

Modeling of damage initiation in singly oriented ply Fiber Metal Laminate under concentrated loading conditions (집중 하중을 받는 일방향 보강 섬유 금속 적층판의 손상 개시 모델링)

  • 남현욱;정성욱;한경섭
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.65-68
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    • 2001
  • In this research, damage initiation in singly oriented ply (SOP) FML under concentrated loading conditions was studied. The finite element method (FEM) base on the first order shear deformation theory is used for the analysis of fiber orientation effect on FML under concentrated loading conditions. The failure indices were calculated for the variation of fiber orientation and the results were compared with indentation experiments. The failure indices were well matched with damage initiation of SOP FML. Indentation results shows that the crack initiation of SOP FML is determined by stiffness induced by fiber orientation and tile penetration load of SOP FML are influenced by the deformation tendency and boundary conditions.

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Impact Behavior of Fiber/Metal Laminates (FMLs) under Low Velocity (섬유/금속 적층판의 저속 충격 거동)

  • Shi, Yu;Kim, Seung-Hyun;Kim, Byung-Sun;Song, Jong-Il
    • Composites Research
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    • v.23 no.1
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    • pp.8-16
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    • 2010
  • The Fiber/Metal Laminates (FMLs) have been developed as a new composite material for aerospace application to reduce weight and improve damage tolerance. In this study, firstly FMLs were manufactured and the tensile test was performed to investigate the mechanical properties of FMLs. Furthermore, impact behavior of the low velocity on FMLs which consisted of different types of aluminum or fiber/epoxy layers was tested by the drop weight impact tester based on the different impact energy conditions. The load-time and energy-time curves were employed to evaluate the impact performance of different specimens. Moreover, finite element analysis (FEA) was also performed to simulate the tensile test and impact behavior of FMLs under the same conditions with the tests and good agreements have been obtained between the FEA predictions and experimental results.

Damage Analysis of Singly Oriented Ply Fiber Metal Laminate under Concentrated Loading Conditions by Using Acoustic Emission (음향 방출법을 이용한 집중하중을 받는 일방향 섬유 금속 적층판의 손상 해석)

  • 남현욱;김용환;한경섭
    • Composites Research
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    • v.14 no.5
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    • pp.46-53
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    • 2001
  • In this research, damage behavior of singly oriented ply (SOP) fiber metal laminate (FML) subjected to concentrated load was studied. The static indentation tests were conducted to study fiber orientation effect on damage behavior of FML. During the static indentation tests, acoustic emission technique (AE) was adopted to study damage characteristics of FML. AE signals were obtained by using AE sensor with 150kHz resonance frequency and the signals were compared with indentation curves of FML. The damage process of SOP FML was divided by three parts, i.e., crack initiation, crack propagation, and penetration. The AE characteristics during crack initiation show that the micro crack is initiated at lower ply of the plate, then propagate along the thickness of the plate with creating tiber debonding. The crack grow along the fiber direction with occurring 60∼80dB AE signal. During the penetration, the fiber breakage was observed. As fiber orientation increases, talc fiber breakage occurs more frequently. The AE signal behaviors support these results. Cumulative AE counts could well predict crack initiation and crack propagation and AE amplitude were useful for the prediction of damage failure mode.

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Development of Low-Velocity Impact Analysis Model of Carbon-Steel Laminates through Finite Element Analysis (유한요소해석을 통한 탄소섬유-연강 적층판의 저속 충격 해석 모델 개발)

  • Park, Byung-Jin;Lee, Dong-Woo;Song, Jung-Il
    • Composites Research
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    • v.31 no.5
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    • pp.215-220
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    • 2018
  • In this study, finite element analysis of Carbon-Steel Laminates with different layup pattern was conducted to verify similarity to the results of previous studies and to develop the effective model for low-velocity impact analysis. As in the experiment, Finite element analysis of the Fiber metal laminates (FMLs) with five different lamination patterns was carried out, and the impact resistance of the FMLs was confirmed by comparing the energy absorption ratio. The FMLs showed the higher energy absorption ratio than the mild steel having the same thickness, and it was confirmed that all the FMLs had the high energy absorption ratio over than 96%. In addition, the low-velocity impact analysis model proposed in this study can be effectively used to study composite forms and automotive structures.

Prediction of Fracture Strength of Woven CFRP Laminates According to Fiber Orientation (평직 CFRP 적층복합재료의 섬유배열각도에 따른 파괴강도 예측)

  • Kang, Min-Sung;Park, Hong-Sun;Choi, Jung-Hun;Koo, Jae-Mean;Seok, Chang-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.8
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    • pp.881-887
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    • 2012
  • CFRP composite materials have been widely used in various fields of engineering because of their excellent properties. They show high specific stiffness and specific strength compared with metallic materiasl. Woven CFRP composite materials are fabricated from carbon fibers with two orientation angles ($0^{\circ}/90^{\circ}$), which influences the mechanical properties. Therefore, woven CFRP composite materials show different types of fracture behavior according to the load direction. Therefore, the fracture behavior of these materials needs to be evaluated according to the load direction when designing structures using these materials. In this study, we evaluate the fracture strength of plain-woven CFRP composite materials according to the load direction. We performed tests for six different angles (load direction: $0^{\circ}/90^{\circ}$, $30^{\circ}/-60^{\circ}$, $+45^{\circ}/-45^{\circ}$) and estimated the fracture strength for an arbitrary fiber angle by using the modified Tan's theory and harmonic function.

Reliability and Sensitivity Analysis for Laminated Composite Plate Using Response Surface Method (반응면 기법을 이용한 복합재 평판의 신뢰도 및 민감도해석)

  • Lee, Seokje;Jang, Moon-Ho;Kim, Jae-Ki;Moon, Jung-Won;Kim, In-Gul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.4
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    • pp.461-466
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    • 2013
  • Advanced fiber-reinforced laminated composites are widely used in various fields of engineering to reduce weight. The material property of each ply is well known; specifically, it is known that ply is less reliable than metallic materials and very sensitive to the loading direction. Therefore, it is important to consider this uncertainty in the design of laminated composites. In this study, reliability analysis is conducted using COMSOL and MATLAB interactions for a laminated composite plate for the case in which the tip deflection is the design requirement and the material property is a random variable. Furthermore, the efficiency and accuracy of the approximation method is identified, and a probabilistic sensitivity analysis is conducted. As a result, we can prove the applicability of the advanced design method for the stabilizer of an underwater vehicle.