• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2005.10a
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• pp.393-397
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• 2005

A process map has been developed, which can identify the process conditions for weak mechanical bonding at the contact surface during the direct extrusion of a Cu-Ti bimetal wire bundle. Bonding mechanism between Cu and Ti is assumed as a cold pressure welding. Then, the plastic deformation at the contact zone causes mechanical bonding and a new bonding criterion fur pressure welding is developed as a function of the principal stretch ratio and normal pressure at the contact surface by analyzing micro local extrusion at the contact zone. The averaged deformation behavior of Cu-Ti bimetal wire is adopted as a constitutive behavior at a material point in the finite element analysis of Cu-Ti wire bundle extrusion. Various process conditions for bundle extrusions are examined. The deformation histories at the three points, near the surface, in the middle and near the center, in the cross section of a bundle are traced and the proposed new bonding criterion is applied to predict whether the mechanical bonding at the Cu-Ti contact surface happens. Finally, a process map for the direct extrusion of Cu-Ti bimetal wire bundle is proposed.

• Proceedings of the KIEE Conference
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• 2011.07a
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• pp.1125-1126
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• 2011

고온 초전도 전력기기는 상전도 전력기기에 비해, 중량과 부피가 작고 전력손실이 거의 없어 효율이 높고 대용량기기에 많은 장점을 지니고 있으며 또한 환경 친화적이다. 대형화가 요구되는 선박추진용 모터를 초전도 모터로 사용할 경우 저속 및 고 토크의 모터를 제작할 수 있고, 계자 권선과 전기자 권선을 초전도 선재로 사용함으로써 높은 전류밀도와 고 자장이 가능하여 고효율 및 소형 경량화 등의 장점이 있다. 그러나 전초전도 모터의 경우 얇은 테이프 형태의 초전도 선재의 특성으로 인해 구리선처럼 가공이 힘들고, 선재를 초전도 상태로 만들기 위한 냉각이 필요하다. 이러한 문제점을 해결하기 위하여 본 연구에서는 동기모터와 선형모터를 혼합하여 고정자에 위치한 racetrack type의 전기자 권선뿐만아니라 회전자에 자기장을 발생시키는 계자 권선도 회전자가 아니라 고정자부분에 위치하므로 구조상 견고하고 냉각등에 장점이 있는 호모폴라 모터를 제안하였으며 자기저항의 변화가 작은 구조로 토크 리플이 작으므로 소음과 진동이 적은 모터를 설계하였다. 설계 결과로부터 호모폴라 모터를 제작하였으며 레이스트렉형과 팬케이크 권선의 임계전류등을 측정하였다. 추후 호모폴라 모터의 성능시험을 진행할 예정이다.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.37 no.3
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• pp.295-302
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• 2013

The two cross-roll straightening process at room temperature is a manufacturing method for improving the straightness of a drawn wire. The distribution and magnitude of the internal and surface residual stresses of the drawn wire are changed after the wire-drawing process through the two cross-rolls; this also results in a change in the diameter of the drawn wire. The remaining residual stresses of the drawn wire after the wire-drawing dimensional changes were analyzed according to the distance between the rolls, oblique angle between the axes of the roll and the wire, predicted residual stresses, and dimensional change in the final product. The oblique angle between the concave and convex rolls did not affect the residual stresses or dimensional change, but the distance between rolls did.

• ETRI Journal
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• v.10 no.1
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• pp.85-96
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• 1988

광범위한 응용가능성과 상업적 가치로 인하여 크게 주목을 받고 있는 산화물계 초전도재료의 연구는 보다 높은 임계 온도를 가진 소재의 개발과 함께 박막화, 선재화 등의 가공기술 면에서 활발히 이루어지고 있는데, 소재 및 표면분석기술은 초전도 물질의 초전도구조 및 메카니즘의 구현, 공정변수에 따른 물리, 화학적 성질의 변화 등의 연구를 위해 중요하게 이용되고 있다. 여러 분석기술들을 이용한 고온 초전도 재료 특성의 연구사례를 소개한다.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2008.10a
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• pp.271-272
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• 2008

This paper is concerned with the prediction of micro structural changes of pearlitic steel wire during clod drawing. The most important microstructural aspects are ferrite/cementite interlamellar spacing, cementite shape and thickness, since those are crucial factors to determine the mechanical strength of pearlitic steel. In this study, a couple of new algorithms to predict the above microstructural changes are developed based on the deformation histories of macro material points obtained from finite element simulations for pearlitic steel wire drawing. Some predictions are shown. The special features of the algorithms developed in this study are discussed in details.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2009.10a
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• pp.137-138
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• 2009

There is a growing interest to replace the commercial steels with non-heat treated steels, which does not involve the spheroidization and quenching-tempering treatment in the steel-wire industry production. However, non-heat treated steels should satisfy high strength and good formability without performing heat treatment. Therefore, it is important to investigate optimum materials showing a good combination of strength and formability after the cold drawing process. In this presentation, non-heat treated steel wire rod produced by POSCO will be introduced and discussed on detail technical concepts.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2009.10a
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• pp.169-172
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• 2009

Multiple scale modeling has been applied to predict defect shape change during the wire rod rolling process. The size difference between bloom and defect prevent using usual FEM approaches due to the enormous number of elements required to depict the defect. The newly developed multiple scale model can visualize defect shape changes during the multi stands rolling process. The defect positioned at the top and side of bloom are smoothed out but the one at the middle evolved as folding or remained as crack. This approach can be used for defect control with roll shape design and initial bloom shape.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.29 no.2 s.233
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• pp.325-332
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• 2005

This paper presents a study on defects in pearlite lamella structure of high carbon steel by means of finite-element method(FEM) simulation. High carbon pearlite steel wire is characterized by its nano-sized microstructure feature of alternation ferrite and cementite. FEM simulation was performed based on a suitable FE model describing the boundary conditions and the exact material behavior. Due to the lamella structure in high carbon pearlite steel wire, material plastic behavior was taken into account on deformation of ferrite and cementite. The effects of many important parameters(reduction in area, semi-die angle, lamella spacing, cementite thickness) on wire drawing process can be predicted by DEFORM-2D. It is possible to obtain the important basic data which can be guaranteed in the ductility of high carbon steel wire by using FEM simulation.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2003.10a
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• pp.273-276
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• 2003

High-temperature superconduction materials(Bi2223) possess electrical/electronic and magnetic properties. Because high-temperature superconduction materials is a ceramic powder, that can not be produced singlehandedly. So Ag sheathed Bi-2223 wire was produced by drawing process using powder-in-tube(PIT) method. This superconductor has many difficulties to produce. The main difficulty is that the mechanical properties of the ceramic powder are very different from those of the Ag sheath. Bi2223 high-temperature superconductivity have a single filament drawing process, and multi-filament drawing process. This study analysed multi-filament drawing process by FEM, a defects during multi-filament drawing was studied by FEM.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2003.05a
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• pp.311-314
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• 2003

Superconduction materials possess electrical/electronic and magnetic properties. Because superconduction materials is a ceramic powder, that can not be produced singlehandedly. So Ag sheathed Bi-2223 wire was produced by drawing process using powder-in-tube(PIT) method This superconductor has many difficulties to produce. The main difficulty is that the mechanical properties of the ceramic powder are very different from those of the Ag sheath. Actually, the fabrication of Ag sheathed Bi-2223 superconductor by PIT tends to lead to non-uniformity in the core thickness during drawing process. That is so called “Sausaging”. This study analyzed a sausaging using the finite-element method. Also, Effects of drawing process parameters on a sausaging has been carried out using finite element method. Finally, A way to prevent a sausaging has been discussed.