• Title/Summary/Keyword: 선반가공

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Workability and Strength Characteristics of Lathe Scrap Reinforced Cementitious Composites (선반 스크랩 보강 시멘트 복합체의 작업성 및 강도 특성)

  • Lee, Hyun-Jin;Bae, Su-Ho;Kwon, Soon-Oh;Kim, Sung-Wook;Park, Jung-Jun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.20 no.6
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    • pp.40-45
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    • 2016
  • It should be noted that the use of the lathe scrap for making fiber reinforced cementitious composites raised friendly environmental effect as well as economy because the lathe scrap is a by-product of steel manefactures and is occurred when lathe and milling works of them are conducted to process steel manufactures. Thus, the purpose of this experimental research is to investigate workability and strength characteristics of lathe scrap reinforced cementitious composites(LSRCCs). For this purpose, three types of lathe scraps were collected from processing plants of metal, and then LSRCCs containing these were made for 2mm width and 40mm length. As a result, it was observed from the test results that the workability of LSRCCs was slightly decreased than plain mortar and the flexural strength of LSRCCs were much larger than these of plain mortar and effect of types of lathe scrap on the characteristics of LSRCCs were somewhat large.

Optimization of the constrained machining parameters problem by the SUMT (SUMT를 이용한 구속절삭조건의 문제에 관한 최적화)

  • 최경현;조규갑
    • Journal of Advanced Marine Engineering and Technology
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    • v.19 no.3
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    • pp.70-76
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    • 1995
  • 생산스케쥴링의 기준이 되는 정보는 각 부품의 생산시간이나 생산비용인데, 이들은 고정된 값으로 취급되는 경우가 많다. 그러나, 실제적으로는 가공조건에 의하여 그 값들이 변화한다. 가공조거는 절삭깊이(depth of cut), 이송속도(feed rate), 및 절삭속도(cutting speed)로 구성되어 있다. 본 연구에서는 주어진 조건에 있어서 가공의 최적절삭조건을 최적이론의 하나인 페널티 함수이론(SUMT)을 이용하여 결정하는 할고리즘을 개발하였다. 알고리즘에서 목표함수(objective functions)로는 표면거칠기, 파워 소비, 등을 고려했다. 개발된 알고리즘 프로그램의 유용성을 증명하기 위해 선반가공의 예를 실행하여 그 결과를 예시하였다.

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The Process Factor Characteristics and Surface Roughness Prediction of Engineering Plastics in CNC Turning (엔지니어링 플라스틱의 CNC 선반가공에서 공정변수 특성 및 표면거칠기 예측)

  • Lee, Jung-Hee;Eom, Seong-Jin;Kwak, Gil-Dong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.6
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    • pp.73-79
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    • 2020
  • Although engineering plastics that are light-weight and have excellent mechanical performance have been widely applied in various industries in place of steel structures to reduce the burden of cost and time, there have been few studies related to their surface roughness. This study aims to evaluate the optimal effects of feed rate, cutting speed, and depth of cut as cutting parameters as well as nose angle on the surface characteristics of MC nylon in CNC lathe machining. To determine the best conditions under different nose radii, the experiments were performed based on the Taguchi L9(34) orthogonal array method, in which the resulting data was analyzed using the S/N ratio and ANOVA. Results indicate that the most significant contribution was feed rate followed by nose angle and cutting speed, whereas the depth of cut did not influence the performance. This study demonstrates that the suggested method for improving the surface finishing of MC nylon is efficient compared with results obtained from experimentation and prediction.

Economic Design of Tool Resetting Period in NC Machining (NC 선반가공에서 공구 조정주기의 경제적 설계)

  • 배문택;윤원영;목학수
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.6
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    • pp.33-39
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    • 1998
  • This paper is related to economic design of tool-resetting period in NC machining. In NC lathe machining, the mean and variance of components dimension fluctuate in slow time and we should reset tool program to compensate the variation from the fluctuation. In this paper. we propose the procedure determining the optimal resetting period based on the total expected operating cost which consists of resetting cost and the quality cost related to dimension variation. As a case study, using experimental data about dimension changes of a lathe machining, we obtain the regression equations of mean and variance of the dimension fluctuation, total expected operating cost, and optimal resetting period.

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초정밀선반의 시작과 실험

  • 김정두
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1991.04a
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    • pp.32-38
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    • 1991
  • 근년 초정밀가공에 대한 수요가 높아지고 특히 컴퓨터 관련 기기분야에서 관심의 대상이 되고 있다. 본보고는 초정밀선반을 실제제작에서 중요점이라 사료되는 점을 연구실에서의 체험을 바탕으로시스템의 구성과 약간의 실험결과에 대하여 기술하였다.

선삭공정의 작업준비계획의 자동화

  • 조규갑;김인호
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1992.04b
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    • pp.237-246
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    • 1992
  • 본 연구는 선삭공정에서 CAD 인터페이스된 자동공정계획시스템개발에 관한 연구의 계속으로 작업준비계획(Setup Planning)을 자동적으로 수행하는 기법을 개발함이 주된 목적이다. 연구의 대상은 기계가공부품들 중 많은 비중을 차지하는 NC선반가공용 회전형상부품을 대상으로 하였다. 연구의 내용은 공작물고정방법의 결정, 작업준비횟수의 결정, 클램핑(Clamping)면 및 공작물고정구의 선정에 관한 기법과 알고리즘을 개발하였으며, 소프트웨어는 개인용 컴퓨터를 이용하여 Turbo-C(Version 2.0)를 사용하여 개발하였고, 사례연구를 통하여 개발된 시스템의 유효성을 평가하였다.

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Development of a Oil-Cooler for High-Speed CNC Lathe (고속 CNC선반용 공랭식 오일 냉각기 개발)

  • Yum, Man-Oh
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.4
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    • pp.11-16
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    • 2003
  • Recently, CNC lathe is in need of higher speed for precision works. So more intensive and compact heat exchanger is necessary to cool down the heat in short time from drills and works during high speed working. In this study, to increase heat transfer coefficient per unit volume, inner groove tube is designed and compact oil cooler, 57% volume of conventional type, is manufactured. The heat transfer performance is experimented and is compared with the performance of conventional type.

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Development of an Automatic Tool Compensation System in NC Lathe Machine (NC 선반가공에서 자동공구보정시스템의 개발)

  • Ju, Sang-Yoon;Kang, Byeung-Phil
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.11
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    • pp.47-54
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    • 1999
  • Tool wear is one of major causes occurring defectives in NC machining. In this paper we developed an automatic tool compensation system for the NC lathe machining. The system compensates machining error without any help of operators whenever the specification of a part is out of a tolerance. The configuration of the automatic compensation system consists of a NC lathe, an autoloader, a sensor, and a PLC. The system is operated as follows. A workpiece loaded by the autoloader is machining on the NC lathe. Once the workpiece is machined to be turned to a part, it is moved onto the sensor to be measured. If the sensor detects a part out of tolerance, a tool compensation is made in the NC controller. The system gives a help in increasing the productivity by reducing occurrence of defective parts as well as by eliminating time for the tool compensation. Besides the productivity increase, the system calculates cumulative usage time of the tool and notices the tool replace time to a worker by an alarm signal. A case is introduced to show that the system can be applied effectively in a shop.

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