• Title/Summary/Keyword: 생산기술

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석회석의 소성기술

  • 고재만
    • Proceedings of the KSEEG Conference
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    • 2002.10a
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    • pp.103-117
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    • 2002
  • 생석회, 소석회, 경소돌로마이트, 경질탄산칼슘 생산을 위한 필수제조공정인 소성기술은 원료 석회석, 연료, 석회소성로의 응용에 따라 각 생산제품의 품질을 다양하게 변환시켜 석회사용용도에 적합하도록 석회제품을 생산하는 기술이다. 석회석 소성품질은 석회석의 크기 및 입자범위, 석회석의 화학성분, 결정형태, 고체연료와 유체연료의 사용구분, 석회소성로의 소성온도, 소성시간에 따라 소성도 및 반응성이 달라져 소성제품인 석회의 품질상태가 다양해진다. 예를들면 사용되는 제강용 석회는 매우 빠른 반응성이 요구되고 카바이트용 석회는 매우 낮은 반응성이 요구되는데 현실적으로 석회를 제조할 경우 동일한 소성로안에서 일정한 소성온도, 소성시간을 같게 하여도 석회석의 크기가 다르고, 석회석 한개체는 표면과 내부와의 소성온도의 차이가 있기 때문에 소성도와 반응성이 동일하지 않다. 동일한 소성도 및 반응성을 갖는 석회제품을 생산하기 위한 방법중 낮은 소성온도의 장시간 소성방법은 높은 생산비용으로 경제성이 문제된다. 따라서 최적의 석회제품을 생산하기 위해서는 먼저 석회 활용 용도에 맞는 품질기준을 설정하여 그에 적합한 소성기술의 응용이 필요하다.

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Research on Minimizing Output Degradation in HJT Cell Separation Using IR Laser Scribing (IR 레이저 스크라이빙에 의한 HJT 셀 분할 시 출력 감소율 최소화에 대한 연구)

  • Eunbi Lee;Sungmin Youn;Minseob Kim;Jinho Shin;Yu Jin Kim;Jeonghun Kim;Min-Joon Park;Chaehwan Jeong
    • Current Photovoltaic Research
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    • v.12 no.2
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    • pp.37-40
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    • 2024
  • One of the current innovation trends in the solar industry is the increase in the size of silicon wafers. As the wafer size increases, the series resistance of the module rises, highlighting the need for research on methods for cutting and bonding solar cells. Among these, the Infrared (IR) laser scribing technique has been extensively researched. However, there is still insufficient optimization research regarding the thermal damage caused by lasers on the Transparent Conductive Oxide (TCO) layer of Heterojunction (HJT) solar cells. Therefore, in this study, we systematically varied conditions such as IR laser scribing speed, frequency, power, and the number of scribes to investigate their impact on the performance of cut cells under each condition. Additionally, we conducted a comparative analysis of thermal damage effects on the TCO layer based on varying scribing depths.

Effect of Patenting Temperature and Isothermal Time on the Phase Transformation and Microstructure Change in SAE 1078 Steel (SAE 1078 강의 파텐팅 온도 및 등온유지 시간에 따른 상변태 및 미세조직 변화)

  • Gi-hoon Kwon;Hyunjun Park;Kuk-hyun Yeo;Young-Kook Lee;Sang-gweon Kim
    • Journal of the Korean Society for Heat Treatment
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    • v.37 no.5
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    • pp.255-261
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    • 2024
  • To study the effects of patenting temperature and isothermal holding time on the phase transformation and mechanical property changes of SAE 1078 steel, the patenting process was performed at 460℃, 560℃, and 660℃ for isothermal times (30 s, 60 s, 90 s, 120 s, and 150 s) after nitrogen cooling under austenitizing conditions (1000℃, 2 min). In this study, a scanning electron microscope was used to measure the microstructure and interlamellar spacing of pearlite according to process variables, and an X-ray diffraction analyzer was used to calculate the phase fraction. Cooling rate is approximately 18.6℃/s from the austenitizing temperature to the patenting temperature and pearlite transformation begins at 597~602℃. As the patenting temperature increases, the rate of carbon diffusion during isothermal step increases, so a relatively coarse pearlite structure is formed, and the hardness tends to decrease overall. As the isothermal holding time increased, the hardness of the treated specimens converged to 420Hv, 376Hv, and 268Hv, respectively, because the phase transformation was sufficiently completed at 460℃, 560℃, and 660℃. On the other hand, as the isothermal holding time became shorter, sufficient phase transformation did not occur after the isothermal process, so retained austenite existed, resulting in a decrease in hardness.

Investigation of Draw-bead Free Die Design to Prevent Wrinkles for Stainless Steel Basket-bowl Production (무비드 성형 조건에서 스테인리스 강 Basket-bowl의 주름 방지를 위한 금형 설계 연구)

  • S. Lee;C. H. Jeon;S. Park;G. Lee;S. Choi;W. Lee;D. Kim
    • Transactions of Materials Processing
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    • v.32 no.4
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    • pp.199-207
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    • 2023
  • The stainless steel basket-bowl, a critical component of washing machines, is characterized by its unique two-tiered circular shape. This study explores the potential of a draw-bead free die design to address tearing concerns in the prospective plastic layer during the drawing operation. In order to prevent wrinkles that may arise from the absence of a draw-bead, a two-stage punch configuration is proposed. The influence of the blank holder force on wrinkle reduction is also examined. Finite element analysis is employed to evaluate the proposed die design by analyzing the wrinkle shape and strain mode. The results confirm that the stainless steel basket-bowl can be successfully drawn without wrinkles utilizing the proposed two-stage punch without a draw-bead on the blank holder. These findings contribute to the development of more efficient and reliable manufacturing processes for the stainless steel basket-bowl production.

The Situation of Continuous Low-temperature Plasma Treatment Technology (연속식 저온 plasma 처리기술의 현황)

  • Park, Yong-Woo;Cho, Hwan
    • Textile Coloration and Finishing
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    • v.10 no.2
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    • pp.55-61
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    • 1998
  • 최근, 과학기술의 눈부신 발전은 인류의 다양한 욕구에 부응해, 섬유산업에 있어서도 쾌적성 추구와 건강성추구 및 안락성 추구 등, 수요자의 욕구충족과 함께, 생산기술측면에서의 미래 지향적인 환경친화형 기술의 생산기술에의 응용에 대체해 나갈 수 있는, 첨단기술개발에로의 전환이 당면과제로 부상되고 있다.

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Processing of Micro-Parts by Metal Forming (소성가공에 의한 미세부품 성형기술)

  • 나경환;박훈재;조남선
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.7
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    • pp.14-19
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    • 2000
  • 현재 자본재산업의 기술낙후는 상품의 수출경쟁력 약화의 근원적인 원인이 되어 결국 지속적으로 선진국의 기술종속을 심화시키고 있다. 이러한 자본재 산업의 문제는 현재의 주력 수출상품의 핵심요소부품생산기술의 미비가 큰 원인이며(거의 주요핵심부품 도는 관련기술은 거의 대부분 수입에 의존하고 있음), 같은 논리로 차세대 신기술의 개발을 통한 첨단 상품의 개발도 이에 필요한 핵심요소부품의 생산기술이 뒤를 바쳐 주지 못한다면 결국 10년 후에도 현재와 같은 현상이 되풀이될 것은 분명하다.(중략)

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Research on the Manufacturing Technology for a PDMS Structure-Based Transpiration Generator Using Biomimetic Capillary Phenomenon (생체모방 모세관 현상을 이용한 PDMS 구조체 기반 증산발전기 제조기술 연구)

  • Seung-Hwan Lee;Jeungjai Yun;So Hyun Baek;Yongbum Kwon;Yoseb Song;Bum Sung Kim;Yong-Ho Choa;Da-Woon Jeong
    • Journal of Powder Materials
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    • v.30 no.3
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    • pp.268-275
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    • 2023
  • The demand for energy is steadily rising because of rapid population growth and improvements in living standards. Consequently, extensive research is being conducted worldwide to enhance the energy supply. Transpiration power generation technology utilizes the vast availability of water, which encompasses more than 70% of the Earth's surface, offering the unique advantage of minimal temporal and spatial constraints over other forms of power generation. Various principles are involved in water-based energy harvesting. In this study, we focused on explaining the generation of energy through the streaming potential within the generator component. The generator was fabricated using sugar cubes, PDMS, carbon black, CTAB, and DI water. In addition, a straightforward and rapid manufacturing method for the generator was proposed. The PDMS generator developed in this study exhibits high performance with a voltage of 29.6 mV and a current of 8.29 µA and can generate power for over 40h. This study contributes to the future development of generators that can achieve high performance and long-term power generation.