• Title/Summary/Keyword: 사판 피스톤 펌프

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A Study on the Lubrication Characteristics of a Compensator System for Swash Plate Type Axial Piston Pump (사판식 액시얼 피스톤 펌프 가변용량 시스템의 윤활특성에 관한 연구)

  • Kim, Sin;Song, Ju-Hyun;Jung, Jae-Yeon;Lee, Du-Hyung
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1994.06b
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    • pp.54-58
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    • 1994
  • 본 연구에서는 가변용량형 사판식 액시얼 피스톤 펌프의 가변용량 시스템에 있어서 actuator piston의 가공정도와 실린더사이의 간극의 변화에 따른 응답성 및 누설용량에 끼치는 영향을 살펴보았다. 가변용량형 사판식 액시얼 피스톤 펌프는 사판의 각도를 조절함으로써 유량을 조절하게 된다. 사판의 각도조절은 actuator piston에 의해 행해지며, 가변용량부의 어느 설정압력에 도달하면, 이 actuator piston이 사판을 밀어 사판의 각도를 변화 시키게 된다. 지배방정식으로는 spool과 사판의 운동방정식과 각 chamber의 누설 유량이 있다. 이들 방정식을 \ulcorner으로써 각 부분의 운동을 해석할 수 있게 된다. 여기에서 해석이 어려운 부분은 각 계수들의 결정이며 simulation을 할 때는 이로한 계수들을 이론적으로 결정을 하게 되고, 실험을 통해 검증하도록 한다. 즉, 각 운동뷰의 감쇠계수와 각 오리피스를 통한 유량계수, 그리고 감쇠계수 등은 실험을 통해 검토한다. 실험을 통한 측정에서는 각 chamber의 압력은 각 chamber에 연결된 압력센서 3개에 의해 행해지며, 사판의 각도는 angle 센서에 의해 측정하게 된다. 그리고 actuator piston과 블럭 사이의 간극을 조절하여 누설계수를 변화시키며, 그 영향을 살펴보았다.

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A Study on Structural Improvement of the Swashplate Axial Piston Pump Valve Block (2) (사판 식 축 피스톤 펌프 밸브블록의 구조개선에 관한 연구(2))

  • Kim, Jeong-Hwa;Shin, Mi-Jung;Kim, Myung-Kyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.1
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    • pp.76-81
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    • 2018
  • This study aims to provide ways to achieve structural improvements of the internal flow path of the discharge plenum of a swash plate piston pump valve block vulnerable to cracks. This paper corresponds to Part II, which consists of a structural interpretation of the internal flow path of the discharge plenum of the valve block. The simple model result reviewed in Part I was incorporated into the valve block model and five different design changes were reviewed as part of the study on the structural improvement of the internal flow path of the valve block.

A Study on Structural Improvement of the Swashplate Axial Piston Pump Valve Block (1) (사판 식 축 피스톤 펌프 밸브블록의 구조개선에 관한 연구(1))

  • Kim, Jeong-Hwa;Shin, Mi-Jung;Kim, Myung-Kyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.1
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    • pp.69-75
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    • 2018
  • This study aims to provide ways to achieve structural improvements of the internal flow path of the discharge plenum of a swash plate piston pump valve block vulnerable to cracks. This paper corresponds to Part I, which consists of a structural analysis of the valve block, identification of the stress distribution and stress raisers, and creation of a Simple Model of the valve block to review the optimal design. Structural analysis was performed by assigning the same conditions as those found in the valve block model, and the design was reviewed by examining three different design improvement plans for the internal flow path of the discharge plenum.

Characteristics of Lubrication between Slipper and Swashplate in Swashplate Type Hydraulic Piston Pump (사판식 유압 피스톤 펌프의 슬리퍼와 사판 간의 윤활 특성)

  • Cho, Ihnsung
    • Tribology and Lubricants
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    • v.29 no.3
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    • pp.186-191
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    • 2013
  • Hydraulic systems are used to transform mechanical energy into fluid energy and vice versa. They are widely applied in various industries; e.g., they are used in automobiles, public works, rockets, machine tools, heavy construction equipment, and airplanes. Hydraulic pumps are used to transform the energy in these systems. In this study, with the basic operation principles as a starting point, I attempted to clarify how the shape of a slipper affects the lubrication characteristics under practical conditions. A swashplate with a tilt angle of zero and capable of rotating motion was used, along with other devices. A slipper was located at 45 mm eccentricity from the center of the swashplate. The results of this experiment indicated that the shape of the bottom surface of a slipper affects the load capacity, leakage flow, and lubrication characteristics and that the slipper is one of the most important parts for improving the pump efficiency.

The Design of Servo Control Mechanism for Swash Plate Type Axial Piston Pump (사판식 피스톤 펌프 서보제어기구 설계)

  • 노종호;함영복;윤소남;최병오
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.741-744
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    • 2002
  • The closed circuit pump is applied to control rotating speed and direction of hydraulic motor in hydrostatic transmission. To development of this pump, first of all the servo control regulator has to be designed. Mechanical-hydraulic type servo control mechanism is excellent to be compared with electronic-hydraulic type servo control valve to reliability and economy. In this paper to development positive and negative variable displacement type servo regulator, the hydro-mechanical servo control mechanism is calculated and designed with force balance of pilot piston and position feedback of servo piston.

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A Study on the Flow Characteristics of a Swash-Plate Piston-Pump Inlet (사판식 피스톤 펌프 흡입구의 유동 특성에 관한 연구)

  • Lee, Jeong-Sil;Jun, Cha-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.10
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    • pp.56-62
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    • 2021
  • In this study, a cavitation occurrence in a piston-pump inlet was investigated by simulating the pressure distribution, according to the inlet shape of a variable-displacement swash-plate piston pump that supplies high-pressure oil to control the hydraulic system of a marine engine. Two types of pump inlets with different shapes were cast into impression models, and the models were reverse-engineered by 3D scanning. Then, the hydraulic-pressure distribution was analyzed through finite-element analysis. The results of the analysis confirmed that cavitation occurs more easily in the inlet with a steeper slope during pump operation because the inlet pressure on the valve plate is lower than that of the other pump with a gentler inlet slope.

Structural Analysis and Performance Test of Variable Displacement Swash Plate Piston Pumps (가변용량형 사판식 피스톤 펌프의 구조해석 및 성능시험)

  • Lee, Jeong-Sil;Jun, Cha-Soo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.7
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    • pp.105-113
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    • 2022
  • In this study, a variable displacement swash plate pump supplying high-pressure hydraulic oil to control the hydraulic system of a marine engine was developed. A structural analysis was performed on the main parts of the pump to ensure the structural safety in the design. Using a pump testing equipment, performance characteristics such as no-load flow rate, load flow rate, flow rate according to the swivel angle change, flow rate with lubrication orifice, and response time according to the swivel motion were tested. Consequently, the pump was confirmed to satisfy the required specifications.

A Study on the Structural Stability of the Swash Plate Piston Pump for Marine Hydraulic Power Supply (선박 유압공급 장치용 사판식 유압 피스톤 펌프의 구조적 안정성에 관한 연구)

  • Gwak, Beom-Seop;Lim, Jong-Hak;Lee, In-Wook;Yi, Chung-Seob;Lee, Ho Seong;Song, Chul Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.4
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    • pp.24-30
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    • 2021
  • In this paper, a structural stability analysis of the swash plate hydraulic piston pump installed on hydraulic supply systems in marine vessels is presented. In order to verify the integrity of the pump design, a standard structural analysis technique based on the finite element method has been applied for various operating and boundary conditions. For the maximum operational torque (223 N·m) at 5°, 10°, and 15° of the swash plate angle, the maximum deformation, equivalent stress and safety factor are evaluated. The analytical results show that under current operating conditions, the structural reliability of the design has been confirmed.

NUMERICAL STUDY ON THE FLOW CHARACTERISTICS OF A HYDRAULIC PISTON PUMP BASED ON THE ANGLE OF THE SWASH-PLATE AND THE DISCHARGE PRESSURE (유압 피스톤펌프의 토출압력 및 사판각도 변화에 따른 유동특성 해석)

  • Yoon, J.H.;Lee, K.;Kang, M.C.
    • Journal of computational fluids engineering
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    • v.21 no.1
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    • pp.50-57
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    • 2016
  • In various industries related with construction and military machinery, a large amount of power is normally required because such machinery operations, such as digging or breaking, take place under difficult working conditions in a rough environment. Thus, a hydraulic system needs to be applied as the major power transfer system. To produce and supply hydraulic power depending on the various load conditions, a hydraulic piston pump is utilized as a typical power source for a hydraulic system. In the present study, numerical simulations were conducted using the commercial program, Ansys CFX 14.5. To lubricate the moving parts as the pump starts to operate, a small amount of oil leaks out through the clearance between the orifice in the piston-shoe and the recess at the swash-plate. Taking this into consideration, a cylindrically shaped computational domain was modeled to maintain the same equivalent leakage area. To validate the numerical method applied herein, the numerical results of the flow rate at the discharge port were compared with the experimental data, and a good agreement between them was shown. Using the verified method, the effects of the discharge pressure and the angle of the swash-plate were also evaluated under several load conditions. The results of the present study can be useful information for a hydraulic piston pump used in many different manufacturing industries.