• Title/Summary/Keyword: 사판식 펌프

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CFD Analysis on Shoe and Swash-Plate of Axial Piston Pump (사판식 유압펌프의 피스톤 슈 간극의 유동해석)

  • Kim, In-Soo;Lee, Kyong-Hoon;Bae, Jae-Man
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.156-158
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    • 2008
  • Along the various gap distance between shoe and swash plate and pocket diameter, lifting force of piston shoe during the compressing stage was calculated. The flow in piston, orifice, shoe, and back space was considered to be 2-dimension axisymmetric and analysed by Fluent, a commercial CFD Software. The wall boundary condition was given as nonslip and adiabatic, while the change in fluid viscosity was considered as linear along temperature. Calculated lifting force and oil leakage of shoe was used in the design of a pump to confirm the shape of the shoe.

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A Lubrication Analysis in Swash Plate Type Hydraulic Piston Pump : Effect of Piston Reciprocating Motion (사판식 유압 피스톤 펌프의 윤활해석 : 피스톤 왕복운동의 영향)

  • 박태조;구칠효
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.11a
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    • pp.129-135
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    • 1999
  • A numerical analysis between the piston and cylinder in swash plate type hydraulic piston pumps under reciprocating motion is presented. A finite difference method and the Newton-Raphson method are used simultaneously to solve the Reynolds equation In the clearance and the equation of motion for the piston. The tapered piston showed stable behaviors regardless of their initial eccentric conditions in the clearance and the reciprocating speed affect highly on the piston end trajectories. Therefore, the results of present study can be used other types fluid machineries.

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Flow Analysis in a Slipper Bearing for Swash Plate Type Axial Piston Pump (사판식 유압 피스톤 펌프용 Slipper Bearing내의 유동해석)

  • Park, Tae-Jo;Yoo, Jae-Chan
    • Tribology and Lubricants
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    • v.24 no.6
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    • pp.343-348
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    • 2008
  • In this paper, a CFD (Computational fluid dynamics) code, FLUENT is adopted to investigate accurate flow characteristics for a slipper bearing which is used swash plate type hydraulic axial piston pump. Static pressure and velocity distributions, and velocity vectors are plotted for different film thickness and slipper rotational velocity. In recess region, there exists a doughnut shaped vortex ring. The static pressure distributions are non-uniform and the flow fields are highly asymmetrical under bearing rotation. Therefore the numerical method adopted in this paper can be use in design of hydrostatic components and further studies are required.

Effect of Flow Control Valve Type on the Performance of DME High Pressure Fuel Pump (유량 제어 밸브 방식이 DME 고압 연료 펌프의 성능에 미치는 영향)

  • Sin, Yunsub;Lee, Geesoo;Kim, Hyunchul;Jeong, Soo-Jin;Park, Kyungyeong;Suh, Hyun Kyu
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.5
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    • pp.67-73
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    • 2013
  • This experimental work described the effect of flow control valve type on the performance of wobble plate type fuel pump for the stable DME fuel supply. In order to study this, different four types of flow control valves (ITV, SCV, IMV and MPROP) were installed on the wobble plate fuel pump, and fuel flow rate, torque, and temperature variation of pump were investigated under various operating conditions by using pump performance test system. It was revealed that wobble plate type fuel pump worked well with ITV and SCV control valve, and the flow rate and torque of fuel pump was in proportion to the value of valve open duty. The maximum flow rate and torque of fuel pump were achieved around the 50% duty of control valve. Temperature variation at all pump measuring points were under $60^{\circ}C$ which is acceptable.

A Comparative Study on the Performance of High Pressure Fuel Pumps for Compression Ignition Engines Fueled by DME (DME를 연료로 하는 압축 착화 엔진용 고압연료 펌프의 성능 비교 연구)

  • JAEHEE JEONG;WONJUN CHO;OCKTAECK LIM
    • Transactions of the Korean hydrogen and new energy society
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    • v.34 no.1
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    • pp.59-68
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    • 2023
  • In this study, the performance of high-pressure fuel pumps was compared to find a high-pressure pump suitable for dimethyl ether (DME) fuel, and to establish a database of basic data on flow rates. The use of DME in compression ignition engines can reduce pollutant emissions. The cetane value of DME is higher than that of diesel fuel. The physical properties of DME are similar to liquefied gasoline gas (LPG), and when pressurized at a pressure of 6 bar or more, it changes from gas to liquid. Two types of high pressure pumps used in this study were independent injection type pump and a wobble plate type pump. Two high-pressure pumps with different injection types were compared. By measuring and comparing the performance changes of the two high-pressure pumps, a pump suitable for DME was selected and performance improvement measures were proposed. The changed experimental conditions to measure the performance change of the high pressure pump were increased in the units of 100 to 1,000 rpm and 100 rpm, and the experiment was performed at common rail pressures 300 and 400 bar. it was confirmed that the DME inside the fuel supply system remained in a liquid state through temperature sensors, pressure sensors, and pressure gauges. As a result of the experiment, it was confirmed that the flow rate discharged from the high-pressure fuel pump increased as the motor rotational speed increased, and the flow rate of the high-pressure fuel pump

Surface Lay Effects on the Lubrication Characteristics in the Valve Part of a Swash-plate Type Axial Piston Pump (표면가공무늬가 사판식 액셜 피스톤펌프의 밸브부 윤활특성에 미치는 영향에 관한 연구)

  • Shin, Jung-Hun;Kang, Bo-Sik;Kim, Kyung-Woong
    • Tribology and Lubricants
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    • v.28 no.1
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    • pp.12-18
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    • 2012
  • This application study of a swash-plate type axial piston pump was concerned about the lubrication characteristics between cylinder barrel and valve plate which are the main rotating body and its opposite sliding part respectively. A computer simulation was implemented to assess bearing and sealing functions of the fluid film between cylinder barrel and valve plate. A numerical algorithm was developed to facilitate simultaneous calculations of dynamic cylinder pressure, 3 degree-of-freedom barrel motions considering inertia effect, and fluid film pressure assuming full fluid film lubrication regime. Central clearance, tilt angle, and azimuth angle of the rotating body were calculated for each time step. Surface waviness was found to be an influential factor due to the small fluid film thickness which can appear in flat land bearings. Five surface lays which can form on the lubrication surface in accordance with machining process were defined and analyzed using the simulation tool. Oil leakage flow and frictional torque in the fluid film between cylinder barrel and valve plate were also calculated to discuss in the viewpoint of energy loss. The simulation results showed that in actual sliding conditions proper surface non-flatness can make a positive effect on the energy efficiency and reliability of the thrust bearing.

A Study on the Load Characteristics of a Swash Plate Piston Pump Holder (Cradle) with Grooves Considering the Squeeze Effect (스퀴즈 효과를 고려한 사판식 피스톤 펌프 홀더의 그루브 유무에 따른 부하특성에 대한 연구)

  • Ju, Gyeong Jin;Seol, Sang Suk;Kim, Yong Gil;Kim, Soo Tae
    • Journal of Drive and Control
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    • v.17 no.1
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    • pp.21-26
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    • 2020
  • The load characteristics of a piston pump holder due to the squeeze effect are influenced by the surface shape and gap thickness of the holder (cradle). Therefore, the pressure distribution and the load capacity of the piston pump holder due to the squeeze effect are studied by using the CFD software and the surface shape and gap thickness of the piston pump holder are considered. In order to verify the accuracy of numerical results, the load capacities of a circular plate holder are numerically studied, and the accuracy of numerical results is verified by comparing with the theoretical results. Also, the pressure distribution and load capacity of the rectangular plate holder of a piston pump are obtained by using the CFD software. The results show that the load capacity of the square plate holder with grooves is slightly higher at a low gap thickness, but the effects of the number and arrangement of grooves on the load capacity of the holder are weak. We conclude that the load capacity and the maximum pressure are slightly affected due to the existence of grooves on the holder surface, and the fluid storing effect of the holder surface grooves during the operation is likely to prevent the dry-sticking phenomenon.

Performance Improvement of the Hydrostatic Piston Shoe Bearing of an EHA-Piston Pump under Boundary Friction Conditions (EHA 펌프용 피스톤 슈 정압베어링의 경계 마찰 성능 개선)

  • Hong, Y.S.;Kwon, Y.C.;Kim, C.H.;Lee, S.L.;Kim, B.K.;Moon, J.S.;Kim, J.H.
    • Journal of Drive and Control
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    • v.11 no.2
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    • pp.30-35
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    • 2014
  • The pumps of electro-hydrostatic actuators operate most frequently in boundary lubrication speed range, as they compensate for the position control errors as a control element. When conventional swash plate type piston pumps are applied to electro-hydrostatic actuators, the frictional power losses as well as the wear rate of sliding components, such as piston shoes can increase drastically under the boundary friction condition. In this paper, the power losses of the piston shoes were investigated which were engendered by a frictional solid-to-solid contact and leakage flow rate of their hydrostatic bearing. In order to reduce them, DLC-coating was applied to the swash plate and the ball joint of pistons along with its effects were demonstrated. In addition, it was also shown that the wear rate of the piston shoes could be markedly reduced using the DLC-coated swash plate.

Pulsation According to Pre-Compression Sections and Valve Plate Design for a Swash Plate Type Piston Pump (사판식 피스톤 펌프의 밸브 플레이트 설계와 예압에 따른 맥동)

  • Sa, Jin-Woong;Chung, Won-Jee;Bae, Jun-Hyeong;Lee, Jeong-Min
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.1
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    • pp.89-95
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    • 2016
  • This study investigated the design factors of the opening area in order to consider the kinematic stability of a valve plate, conducting an analysis of the reduction effects of pressure pulsation and flow ripple depending on the design factors, using the $SimulationX^{(R)}$ (Germany) hydraulic analysis program. Further, we performed a structure analysis to confirm the kinematic stability of the valve plate in a swash plate type piston pump, and analyzed the effects of pulsation on a 1-step V-type notch, 2-step V-type notch, and 2-step U-type notch to determine the effects of pulsation reduction. Finally, we show the effectiveness of our proposed design of the pre-compression sections on a valve plate in terms of low pulsation by using the hydraulic analysis program, $SimulationX^{(R)}$.

Investigation of the Tribological Effects of the Auxiliary Inner Ring for Piston Shoes at Low Speeds (저속에서 피스톤 슈 내부 보조 링의 윤활 효과 분석)

  • Lee, S.L.;Kim, J.H.;Hong, Y.S.;Kim, B.K.;Moon, J.S.;Moon, J.H.
    • Journal of Drive and Control
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    • v.12 no.2
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    • pp.21-26
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    • 2015
  • In order to design a swash plate type pump for electro-hydrostatic actuators the performance of the hydrostatic piston shoe bearings in the low speed range needs to be examined, since the pump operates frequently at low speeds, compensating for position control errors as a control element. As a common practice, piston shoes are equipped with inner rings as an auxiliary element to enhance their tribological performance. In this paper, the effects of the inner rings of the piston shoes on the frictional loss and leakage flow rate were investigated, where three piston shoe models, with different inner ring shapes and different inlet orifice sizes, were integrated. The test results showed that a large inner ring and small inlet orifice were advantageous for reducing both the frictional loss and leakage flow rate; this could also be confirmed by computational analyses.