• Proceedings of the Korean Institute of Intelligent Systems Conference
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• 2002.12a
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• pp.463-467
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• 2002

In this paper, we construct the fault detection and diagnosis system based on fuzzy algorithm in the injection molding machine. Data of operating injection molding machine are acquired in database in order to raise the reliability of detection and diagnosis.

• Proceedings of the KAIS Fall Conference
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• 2006.11a
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• pp.261-264
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• 2006

본 논문에서는 다양한 곡률반경의 연속에 의하여 살 두께 차가 큰 사출성형품에 불균일한 수축으로 인한 변형이 생성되어 이를 방지하기 위한 적정 CAE 냉각설계를 수행하였다. SAN 및 PMMA 재질의 Jar용기에 대한 균일냉각구조와 최적성형조건을 금형설계에 적용하고자 사출성형의 중요인자인 사출압력, 수지온도, 금형온도, 냉각조건 등을 moldflow 프로그램을 활용하여 연구를 수행하였다. 연구결과로서, 적정 변수인 사출압력 상승, 수지온도 낮춤, 급속냉각으로 후로우 등의 불량현상을 분석하였고 변형 및 불량을 극소화시킬 수 있는 냉각구조와 사이클 시간을 단축시킬 수 있는 사출성형조건을 제시하였고 적정 냉각모듈로부터 냉각시간을 단축하였다.

• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2011.05a
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• pp.100-101
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• 2011

사출금형은 자동차의 경량화 요구에 따라 일반 엔지니어링 플라스틱에서 고강도 플라스틱 성형을 위한 사용 환경으로 변해가고 있다. 이에, 사출금형의 표면은 마모에 대한 내력을 갖는 고경도 특성과 수지의 유동성을 양호하게 하기 위한 저마찰 특성의 요구가 점차 증가하고 있다. 본 연구는 사출금형 소재 표면의 고경도 저마찰 특성 부여를 위하여 대형 플라즈마 표면처리 공정을 이용하여 각각 질화처리와 비정질 탄소 코팅 공정기술에 관한 연구를 수행하였다. 각각의 플라즈마 처리된 샘플은 표면처리 공정 변수에 따른 경도 및 마찰계수 평가를 통하여 사출금형 소재 표면의 물리적 특성 변화를 관찰하였다.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.41 no.6
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• pp.502-508
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• 2013

Various combinations of cartridge and orifice were applied for ground ejection tests of a gliding bomb model equipped with a new guidance kit. Larger diameter of orifice made larger ejection force at each of bomb racks. Normal operations of the wing deploying mechanism and the devices inside of the bomb model were confirmed. Also high speed video data showed that pitch angle of the gliding bomb varied due to the ejection force.

• Journal of the Korea Safety Management & Science
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• v.14 no.3
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• pp.269-276
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• 2012

플라스틱 사출 제품은 다양한 가전제품과 하이테크 제품에 널리 사용되고 있다. 그러나 현재의 치열한 경쟁적 비즈니스 환경에서 플라스틱 사출 제품 제조업자들은 고객을 만족시키면서 경쟁력을 얻기 위하여 다른 경쟁자들보다 먼저 새로운 제품을 시장에 출시하고 신제품의 개발기간을 줄이기 위한 노력을 할 여유가 부족하다. 따라서 무한경쟁의 시장에서 살아남기 위해서는 제조업자들은 시장 마켓 점유를 빠르게 올리는 것과 동시에 제품의 가격 경쟁력을 가져야 한다. 특징기반 모델의 구조는 현재 연구에서 3D 제작 도구로서 일반적으로 적용되고 있으며 신제품 개발 엔지니어들이 새로운 제품의 개념을 개발하는 데에도 널리 사용되고 있다. 본 연구에서는 특징기반 플라스틱 사출제품을 위한 유전자 알고리즘과 Support Vector Regression (SVR) 기반의 새로운 하이브리드 비용 평가 모델을 제안한다. 제안하는 하이브리드 모델은 기존의 플라스틱 사출제품의 비용평가절차와 계산을 위해 필요로 하는 변수들을 극적으로 간단하게 하고 줄일 수 있다. 사례연구에서는 제안하는 하이브리드 모델과 기존의 multilayer perceptron networks (MLP) 및 pure SVR과의 비교분석을 통하여 제안모델이 플라스틱 사출 제품의 개발단계에서의 비용평가문제를 해결하는데 효율성과 효과성이 있음을 입증한다.

• Journal of Adhesion and Interface
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• v.17 no.1
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• pp.15-20
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• 2016

Fiber arrangement was important for fiber reinforced thermoplastic composites using injection fabrication. In this work, fiber arrangement in CF/PP was investigated to use electrical resistance (ER) method during injection times. There were 3 types of injection products of CF/PP with different ER change ratio by fiber arrangement. High ER change ratio case of injection CF/PP products had better increased tensile strength. This reason was due to the fiber arrangement of CF/PP by injection. Fractured surface and contact angle of CF/PP products were used to evaluate for injection product quality. Uniform fiber arrangement of CF/PP by injection type exhibited the uniform heat condition of melted CF/PP. Steady thermal transfer effect occurred from melted CF/PP to steel injection mold. Steady thermal transfer effect of CF/PP was transmitted to high ER change ratio of mold. Ultimately, good condition CF/PP product by injection molding method could be predicted by using ER method.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.16 no.11
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• pp.7729-7735
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• 2015

As plastic injection mold parts is suitable system mass production making mold. So thick steering wheel parts is desirable to carry out gas injection molding. Gas injection mold is skill to inject nitrogen gas postfilling melting raw material into mold. Gas injection mold have many advantage like retrenchment of material cost, upgrading the guality. etc. It was decided gate position to minimize warpage of parts analysis injection mold process using mold flow software and incase doing gas injection mold using normal p.p material. it occur big warpage. so it is object minimizing warpage of injection parts to change p.p material containing mineral 18% and removing fingering phenomenon trouble as changing gate position. Also in case carrying out gas injection mold, I did comparison and analysis to grasp shape flow in gas setting a standard gate after flowing in raw material. Through this study, I found out changing of thickness by parts shape and it can occur warpage of parts by plastic material even though it carry out gas injection mold and it had a direct influence on trouble of parts by gate position.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.34 no.5
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• pp.575-582
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• 2010

In recent years, several rapid-mold-heating techniques that can be used for the injection molding of thin-walled parts or micro/nano structures have been developed. High-frequency induction heating, which involves heating by electromagnetic induction, is an efficient method for the rapid heating of mold surfaces. The present study proposes an integrated numerical model of the high-frequency induction heating process and the resulting injection molding process. To take into account the effects of thermal boundary conditions in induction heating, we carry out a fully integrated numerical analysis that combines electromagnetic field calculation, heat transfer analysis, and injection molding simulation. The proposed integrated simulation is extended to the injection molding of a thin-wall part, and the simulation results are compared with the experimental findings. The validity of the proposed simulation is discussed according to the ways of the boundary condition imposition.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.16 no.7
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• pp.4411-4417
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• 2015

The proper design of the gate location for injection molding of plastic goods is obtained from three-dimensional injection molding analysis for various design alternatives. This paper is study on effect of gate location in injection molding. It have a decisive impact on productivity and quality of plastic goods. This objectives of this paper is to analysis effect of hot runner gate location for resin filling, weld line, injection pressure to manufacture of automobile air cleaner upper case with injection molding machine. Thus, to analysis these problems in this paper, location of gate are gave variety in 4 CASEs. In this paper, the CAE simulation considering each variations in location of gate is performed to predict the cause of faulty which appears in the injection molding process.

• 대한공업교육학회지
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• v.34 no.2
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• pp.321-330
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• 2009

This study presents the blow molding of injection stretch-blow molding process for PET bottle. The numerical analysis of the blow molding of PET bottle is considered in this paper using CAE with a view to minimize the thickness difference. In order to determine the design parameters and processing conditions in blow molding, it is very important to establish the numerical model with physical phenomenon. In this study, a shell model with thickness has been introduced for the purpose and blow simulations with 3-type blow process condition are carried out. The simulations resulted in the thickness distribution in good agreement with the physical phenomenon. Also, from the result of numerical analysis, we appropriately predicted the thickness distribution along the PET bottle wall and Using the result of numerical analysis we apply the preform design and blow molding process condition for optimization.