• Title/Summary/Keyword: 비파괴 검사법

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Consideration of Sensors for Real-Time Quality Evaluation of Resisitance Spot Welds in Automotive Industry (자동차 저항 점 용접부 실시간 품질 검사 자동화를 위한 센서 검토)

  • Cho, Jung-Ho;Cho, Yong-Joon;Yoo, Sung-Pil;Chang, In-Sung;Do, Sung-Sup
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.50-50
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    • 2010
  • 최근 토요타 자동차의 대량 리콜 사태로 안전과 관련된 자동차 품질에 대한 관심과 중요성이 크게 부각되었다. 본 연구에서는 나날이 높아지고 있는 자동차 품질 기준과 생산 비용 절감, 공정 자동화 요구에 부응하기 위한 차체 저항 점 용접부 품질 검사 자동화 기술 개발을 위해 적용 가능한 센서들을 비교, 검토하였다. 알려진 비파괴 검사 방법은 초음파, 와전류, 방사선 검사법 등 다양한 방법들이 존재하지만, 이 연구에서는 생산 라인 현장 적용이 가능한 소형 센서들을 중심으로 검토 영역을 제한하였다. 검토된 비파괴 검사 방법은 총 5가지 종류로 종래의 수동 초음파 검사법, 집적된 탐촉자를 이용한 3차원 초음파 검사법, NAUT(Non-contact Air-coupled Ultrasonic Test), EMAT(EletroMagnetic Acoustic Test), 그리고 너겟 프로파일러$^{TM}$이다. 이 연구에서는 각 검사법의 원리와 장단점을 설명하고 생산 라인 적용에 필요한 필수 항목들에 대해 고찰하였다.

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Medical Application of the Nondestructive Ultrasonic Tests: Diagnosis of Micro Bone Fractures using Ultrasonic C Scan Images (비파괴 초음파 검사법의 의학적 활용: 초음파 C 스캔 영상을 이용한 미세 골절의 진단)

  • Choi, Min-Joo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.4
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    • pp.377-385
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    • 2002
  • Ultrasonic tests employing non-ionizing radiation are preferred in nondestructive examinations since they are safe and simple in use. The same principles of the techniques have been taken as valuable tools in medical area for the diagnoses of diseases, in other words, defects of the human body. The paper overviews the principles of the medical diagnosis based on nondestructive ultrasonic tests, and then evaluates experimentally the clinical potential of C scan images not popular in medicine, for detecting the micro fractures of the cortical bone. In the experiment the micro bone fractures were created on the femurs of porks by loading three point bending forces (2-4kN) with the speed of 1 mm/min. As the extent of the fracture was altered, not only X ray images but also ultrasonic C scan images using a focused ultrasonic probe resonated at 25 MHz were obtained. The results showed that ultrasonic C scan images were capable of detecting the micro bone fractures which were not possible to identify by conventional X ray images.

Non-destructive Inspection of Top-Down Construction Joints of Column in SRC Structure using Ultrasonic Method (초음파법을 이용한 콘크리트 역타시공 이음부 공극의 화상검출특성)

  • Park, Seok-Kyun;Baek, Un-Chan;Lee, Han-Bum;Kim, Myoung-Mo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.4
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    • pp.290-295
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    • 2000
  • The joint treatment of concrete is one of the technical problems in top down construction method. Joints created with the top down construction result in serious weakness from the aspects of both structural and water-barrier function. Ultrasonic method was used for the inspection of top down construction joints of a various column in SRC structure in this study. The advantages and limitations of this method for non-destructive inspection in top down construction joints are investigated. As a result, it has been verified that the semi-direct measurement method is more effective than the other methods for detecting the voids of construction joints using ultrasonic method.

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A study on appropriate nondestructive inspection methods of gear units for rolling stock (전동차 대치차 기어의 적절한 탐상법에 관한 연구)

  • Lee, Jae-Il;Lee, Min-Yeol;Lee, Won-Hak;Son, Young-Jin
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.571-582
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    • 2010
  • Typically nondestructive inspection methods of the large gear units are applied to penetrate non-destructive inspection. Nondestructive penetrating inspection put into the small openings of the defect to penetration liquid, remove to excess penetration liquid on the surface of the gear units, spread with developing solution and we can find the small defect by coating with penetration liquid. However, this method has so many issues because of penetrate nondestructive tests on the gear assembly. The steep angle of screw is hard to achieved full penetration and has the problem to remove the excess. In contrast, the magnetic nondestructive inspection is easy to detect subsurface defects and subtle defects. According to the inspection results the stress concentrates in gear surface, some internal defects and microscopic flaws exist on the gear units are not found to penetrate the nondestructive inspection, but magnetic nondestructive inspection could have found many defect. Therefore, a reasonable method of nondestructive inspection for the large gear units is suitable to magnetic nondestructive inspection.

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Numerical Techniques for Modeling of Ultrasonic Testing - The Finite Difference and Finite Element Methods (초음파검사의 수치적 모델링 기법 - 유한차분법 및 유한요소법)

  • Yim, Hyun-June;Yoo, Seung-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.2
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    • pp.116-129
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    • 2000
  • Due to the great complexity of the physical phenomena involved in most ultrasonic nondestructive testing, the numerical method is effective in many cases of their theoretical modeling. A brief overview is provided in this paper of the numerical methods used in modeling ultrasonic nondestructive testing, with an emphasis on the finite difference and the finite element methods. The procedures of execution, special considerations required, and some previous research results of the finite difference and the finite element methods are presented, with a rather extensive list of work reported in the literature. These numerical modeling techniques for ultrasonic nondestructive testing are expected to be more reliable and more convenient, as a result of the continuing technological development of computers.

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Detection of Inclusions in Concrete Slab by Impact-Resonance Method (충격공진법을 이용한 콘크리트 슬래브 내의 개재물 검출)

  • Kim, Hak-Hyun;Yim, Hyun-June;Lee, Kwang-Myong;Cho, Nam-Jun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.3
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    • pp.221-230
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    • 2000
  • The usefulness and limitations of the impact-resonance method, which is a nondestructive evaluation (NDE) method for concrete, are studied by both experimental and theoretical methods. For the experimental study, several concrete slab specimens with various inclusions embedded were fabricated, and tested by the impact-resonance method. Some of the inclusions have been detected and accurately located, but some have not. The reasons for the failure in the latter cases have been investigated theoretically by using finite element analyses, from which the primary factors determining the success of the method have also been identified. This study will serve to enhance the understanding of the underlying physics and to improve the usefulness of the impact-resonance method as applied to concrete NDE.

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The Evaluation on the frequency Characteristics of the Optical Glass Lens by Resonant Ultrasound Spectroscopy (RUS법에 의한 광학기기용 렌즈의 주파수 특성평가)

  • Yang, In-Young;Kim, Seung-Hoon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.2
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    • pp.127-132
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    • 2005
  • The optical glass lens is required high dimensional precision such as the lack of defect. In this paper, we examined the detectable defect by using the resonant ultrasound spectroscopy(RUS). The RUS is the measurement system which is to excite the specimen and to inspect the differences of resonant frequency pattern between acceptable specimen and specimen which has some defects. In this paper, for nondestructive evaluation by using RUS, we measured the resonant frequency of each specimen which is spherical and aspherical glass lens. With the results, we knew the polishing processing degree of spherical glass lens by the measured resonant frequency and could evaluate the characteristic of aspherical glass lens about some flaws.

A Study on the Three Dimensional Measurement of Internal Cavity by Using X-Ray NDT Method (X선 비파괴시험에 의한 내부 기공의 3차원 측정 연구)

  • Lim, Soo-Yong;Choi, Yong-Kyu
    • Journal of the Korean Society for Nondestructive Testing
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    • v.14 no.3
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    • pp.177-184
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    • 1994
  • The three dimensional measuring method with minimizing operational errors for the arbitrary shaped-internal cavity based on the information of the X-ray nondestructive test is presented. Two experimental tests using artificial cavities were considered in order to verify the availity of PEVACA. In these test, X-ray NDT was conducted for detecting cavities, and the comparion between the calculating values from PEVACA and the real values from measuring the cavities was performed. As a result of this study, three dimensional cavities information using PEVACA are in good agreement with the real measured values within ${\pm}0.5mm$. The computer code, "PEVACA", contributes not only to improvement of data accuracy but also to saving of the work time and data documentation.

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Barely Visible Impact Damage Detection Analyses of CFRP by Various NDE Techniques (다양한 비파괴 측정 방법에 의한 CFRP의 BVID 분석)

  • Lim, Hyunmin;Lee, Boyoung;Kim, Yeong K.
    • Composites Research
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    • v.26 no.3
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    • pp.195-200
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    • 2013
  • This study aims to detecting and analyzing the defects of damaged carbon fiber reinforced composites after impacts, particularly focusing on barely visible impact damages. The impact test was progressed by a drop-weight machine and applied to introduce simulated damages on laminated composites used in aircrafts. Various nondestructive testing (NDT) techniques were applied to identify the defects on the specimens with different levels of impact energies. Based on the measurements data, the levels of the barely visible impacts, and the applicability and effectiveness of the detection methods were discussed. Generally, the results demonstrated that their inner damages contained bigger footprints than those on the surfaces. However, when the damage energy was low, it was found that the inner damage size could be smaller than those appeared on the surfaces.

Measurment of Horizontal rebar Spacing in Concrete Specimens Using Radar (레이더를 이용한 콘크리트 시편 내 수평 배근 간격 탐사)

  • 임홍철;김우석
    • Journal of the Earthquake Engineering Society of Korea
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    • v.4 no.2
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    • pp.65-72
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    • 2000
  • 콘크리트 구조물이 지진 등으로 손상을 입었을 때 그 내부 상태를 파악하는 일은 구조물의 안전성 판단에 필요한 중요 과정중 하나이다 손상도 파악에 사용되는 비파괴 검사 방법 중 레이더법은 현재 콘크리트 부재의 두께와 매립된 철근 및 공동 탐사에 적용되고 있다 레이더법은 다른 비파괴 검사 방법에서와 마찬가지로 측정된 신호의 처리와 해석에 따라 그 결과가 좌우된다 . 이논문에서는 상용 레이더 시스템에서 얻어지는 화상 데이트터를 개선하는 방법을 개발하여 철근이 매립된 콘크리트 시편에 적용하였다 실험에 사용된 기편의 크기는 1,000mm(길이)$\times$600mm (폭) $\times$140mm(두께) 이고 철근의 매립깊이는 표면으로부터 철근 중심까지 60mm 이다 레이더 실측 실험에서 철근의 수평배근 간격을 60 90, 120, 150 mm 로 변화시켜 간격탐사가능성을 시험하였다 결과적으로 상용 시스템에 비해 샹상된 판별효과를 나타냈으며 배근 간격이 90, 120, 150mm 인 시편에서 그 간격을 정확히 찾아내었다.

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