• Title/Summary/Keyword: 비파괴검사용

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NDT of a Nickel Coated Inconel Specimen Using by the Complex Induced Current - Magnetic Flux Leakage Method and Linearly Integrated Hall Sensor Array (복합 유도전류-누설자속법과 고밀도 홀센서배열에 의한 니켈 코팅 인코넬 시험편의 비파괴검사)

  • Jun, Jong-Woo;Lee, Jin-Yi;Park, Duk-Keun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.5
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    • pp.375-382
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    • 2007
  • Nondestructive testing (NDT) by using the electromagnetic methods are useful for detecting cracks on the surface and subsurface of the metal. However, when the material contains both ferromagnetic and paramagnetic materials, it is difficult for NDT to detect and analyze cracks using this method. In addition the existence of a partial ferromagnetic material can be incorrectly characterized as a crack in the several cases. On the other hand a large crack has sometimes been misunderstood as a partially magnetized region. Inconel 600 is an important material in atomic energy plant. A nickel film is coated when a crack a appears on an Inconel substrate. Cracks are difficult to detect on the combined material of an Inconel substrate with a nickel film, which are paramagnetic and ferromagnetic material respectively. In this paper, a scan type magnetic camera, which uses a complex induced current-magnetic flux leakage (CIC-MFL) method as a magnetic source and a linearly integrated Hall sensor array (LIHaS) on a wafer as the magnetic sensors, was examined for its ability to detect cracks on the combined material. The evaluation probability of a crack is discussed. In addition the detection probability of the minimum depth was reported.

Development of Automated Non-Destructive Ultrasonic Inspection Equipment for Welding Crack Inspection (용접크랙검사용 비파괴 초음파탐상 자동화검사장비 개발)

  • Chai, Yong-Yoong
    • The Journal of the Korea institute of electronic communication sciences
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    • v.15 no.1
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    • pp.101-106
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    • 2020
  • This research is related to a development of the ultrasonic detector for an internal defect detection of various assembly part's welding zone. In this research, measurement S/Ws including system's motion control, S/W ultrasonic transmitter/receiver control, defect judgment standard setting, etc. have been designed for ultrasonic detection, and welding defects sample network, etc. were also designed for comparison between products in good condition and defective products. Through this kind of system, automatic detection function can be performed for the depth and the defect location of the assembly parts welding zone, and the system is able to make a judgment of internal defect detection which is used to be performed by an expert in the past.

Helium Leak Test for the PLS Storage Ring Chamber (포항가속기 저장링챔버의 헬륨누설검사)

  • Choi, M.H.;Kim, H.J.;Choi, W.C.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.13 no.3
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    • pp.31-38
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    • 1993
  • The storage ring vacuum system for the Pohang Light Source (PLS) has been designed to maintain the vacuum pressure of $10^{-10}Torr$ which requires UHV welding to have helium leak rate less than $1{\times}10^{-10}Torr{\cdot}{\ell}/sec$. In order to develop new technique (PLS) welding technique), a prototype vacuum chamber has been welded by using Tungsten Inert Gas welding method and all the welded joints have been tested with a non-destructive method, so called helium leak detection, to investigate the vacuum tightness of the weld joints. The test was performed with a detection limit of $1{\times}10^{-10}Torr{\cdot}{\ell}/sec$ for helium and no detectable leaks were found for all the welded joints. Thus the performance of welding technique is proven to meet the criteria of helium leak rate required in the PLS Storage Ring. Both the principle and the procedure for the helium leak detection are also discussed.

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FBG Sensor Demodulation Using a Double-Pass Mach-Zhender Interferometer (더블패스 마하젠더 간섭계를 이용한 광섬유 격자 센서의 파장복조)

  • Park, Hyoung-Jun;Song, Min-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.4
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    • pp.285-290
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    • 2007
  • A wavelength-demodulation algorithm for FBG sensor is proposed by using a double-pass Mach-Zehnder interferometer. Zero-crossing points of double-passed interference signal are used to trigger the accurate $90^{\circ}C$ phase difference positions in the sensor signal, which is an essential condition in the subsequent arctangent and phase unwrapping signal processing. With the proposed method, we could efficiently measure various measurands, such as dynamic-, static-strain, and temperature, and ${\sim}8pm$ of wavelength resolution was obtained.

표준기용 Spectroscopic Ellipsometer 제작

  • 조용재;조현모;김현종;신동주;이윤우;이인원
    • Proceedings of the Korea Crystallographic Association Conference
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    • 2002.11a
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    • pp.38-39
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    • 2002
  • Spectroscopic ellipsometer(SE)는 박막의 두께, 굴절률, 흡수율, 에너지 갭, 결정상태, 밀도, 표면 및 계면의 거칠기 등에 관한 유용한 정보들을 제공한다. (1-3) SE는 빛을 탐침으로 사용하기 때문에 비파괴적이고 비접촉식 박막물성 측정방법이며 편광변화에 대한 상대적 물리량을 측정함으로써 정밀도와 재연성이 매우 높은 장점들을 갖고 있다. 따라서 SE는 반도체 메모리 소자, 평판 디스플레이, DVD와 CD와 같은 데이터 저장장치 등을 제작하는 공정에서 박막에 관련된 공정계측장비로 사용되고 있다. 특히, 최근의 차세대 반도체 소자 개발에 관한 연구 등(4-6)에서는 수 nm 두께의 다양한 초박막들에 관한 물성연구가 주관심사이기 때문에 최고의 성능을 갖는 계측장비와 기술이 요구되고 있다. 따라서 본 연구에서는 그림과 같은 편광자(polarizer)-시료(sample)-검광자(analyzer)로 구성된 PSA구조의 표준기용 rotating-analyzer SE를 제작하게 되었다. 현재까지 개발된 ellipsometer의 수많은 종류들 중에서 null 형, rotating element 형, 그리고 phase modulation 형이 가장 많이 사용되고 있다. 여기서 element란 polarizer, analyzer, 또는 compensator와 같은 광 부품들을 지칭하는데 이 중 하나 또는 둘을 회전시키기 때문에 그 종류 또한 매우 많다. 이들 중에서 회전검광자형 ellipsometer는 입사각 정렬이 우수하고, 파장에 무관한 편광기만 사용하므로 비교적 넓은 광량자 에너지영역에서 정확도 높은 데이터를 얻을 수 있기 때문에 박막 상수의 정밀측정에 가장 적합하다. 특히, 본 연구에서 제작된 ellipsometer에는 간섭계 장치, polarizer tracking,(2) zone average,(1) 그리고 low-pass filter 등을 사용함으로써 측정오차를 최대한 줄이는 노력을 하였다.

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Diagnosis of Carburized Degradation in Cracking Tube by Ultrasonic Wave (초음파에 의한 열분해관의 침탄열화도 진단)

  • Kim, C.G.;Kim, S.T.;Cho, K.S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.18 no.5
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    • pp.381-388
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    • 1998
  • The ultrasonic method, which is well known as non-destructive test method, is widely used to evaluate the material damage caused by degradation practically. However, this method is just used for measuring the crack size and the thickness loss of tube. The purpose of this study is to investigate the applicability of the ultrasonic technique for the evaluation of carburized material and to suggest the correlations between the ultrasonic characteristics and carburized degradation. The miniaturized specimens($40{\times}20{\times}6.3mm$) are adopted from the HK-40 (25Cr-20Ni-0.4C) centrifugal cast tube after carburization treatment. Carburization was carried at $1200^{\circ}C$ by the pack method. The results of ultrasonic test present that the longitudinal wave velocity increased with the increase of carburized depth. The correlation between the longitudinal wave velocity and carburization was changed with the density and Young's modulus. Therefore, the average velocity in the materials carburized for 336 hours and the unused one were 5,840 m/s and 5,755 m/s at 5 MHz, respectively. With the obtained results from this study, it can be recognized that the technique using the ultrasonic velocity property is very useful method to evaluate the degree of carburized material non-destructively.

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Development of Eddy Current Test Probe for Profilometry Inspection of Tube (원형튜브 단면형상검사용 와전류탐촉자 개발)

  • Lee, H.J.;Nam, M.W.;Lee, C.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.17 no.4
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    • pp.262-269
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    • 1997
  • An eddy current probe ($8{\times}1$ multiple-element, surface scan) was successfully designed and fabricated at the KEPRI using the impedance equivalent circuit theory. The probe is intended for the detection of circumferential deformations (cross-section view) of the heat exchanger tubing that can occur due to corrosion, erosion, and denting. Optimum design parameters providing the highest sensitivity and signal-to-noise ratio, such as the coil dimensions, electrical characteristics, and test frequencies, were determined based on initial laboratory experiments conducted on the test specimen (SS304 tubing: OD : 9.68mm, wall-thickness : 0.47mm) containing artificial flaws (e.g., dents and corroded surface on tube OD) using the available Zetec-made probe. Using this parameters, a new probe was made and tested on an unknown specimen. The result indicated that the new probe is capable of detecting the circumferential deformation with the error of ${\pm}0.2%$ (0.022mm) of the tube O.D.

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Evaluation of Detectable Defect Size for Inner Defect of Pressure Vessel Using Laser Speckle Shearing Interferometry (레이저 스페클 전단간섭법을 이용한 압력용기 내부결함의 측정 가능한 결함 크기의 평가)

  • Kim, Kyeong-Suk;Seon, Sang-Woo;Choi, Tae-Ho;Kang, Chan-Geun;Na, Man-Gyun;Jung, Hyun-Chul
    • Journal of the Korean Society for Nondestructive Testing
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    • v.34 no.2
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    • pp.135-140
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    • 2014
  • Pressure vessels are used in various industrial fields. If a defect occurs on the inner or outer surface of a pressure vessel, it may cause a massive accident. A defect on the outer surface can be detected by visual inspection. However, a defect on the inner surface is generally impossible to detect with visual inspection. Nondestructive testing can be used to detect this type of defect. Laser speckle shearing interferometry is one nondestructive testing method that can optically detect a defect; its advantages include noncontact, full field, and real time inspection. This study evaluated the detectable size for an internal defect of a pressure vessel. The material of the pressure vessel was ASTM A53 Gr.B. The internal defect was detected when the pressure vessel was loaded by internal pressure controlled by a pneumatic system. The internal pressure was controlled from 0.2 MPa to 0.6 MPa in increments of 0.2 MPa. The results confirmed that an internal defect with a 25 % defect depth could be detected even at 0.2 MPa pressure variation.

Field Application of Phased Array Ultrasonic Testing for Structural Weld Overlay on Dissimilar Welds of Pressurizer Nozzles (가압기 노즐 이종금속 용접부의 구조적 오버레이 용접부에 대한 위상배열 초음파기법의 현장 적용)

  • Kim, Jin-Hoi;Kim, Yongsik
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.4
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    • pp.268-274
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    • 2015
  • Weld overlay was first used in power plants in the US in the early 1980s as an interim method of repairing the welds of flawed piping joints. Weld overlaid piping joints in nuclear power plants must be examined periodically using ultrasonic examination technology. Portable phased array ultrasonic technology has recently become available. Currently, the application of preemptive weld overlays as a mitigation technique and/as a method to improve the examination surface condition for more complex configurations is becoming more common. These complex geometries may require several focused conventional transducers for adequate inspection of the overlay, the original weld, and the base material. Alternatively, Phased array ultrasonic probes can be used to generate several inspection angles simultaneously at various focal depths to provide better and faster coverage than that possible by conventional methods. Thus, this technology can increase the speed of examinations, save costs, and reduce radiation exposure. In this paper, we explain the general sequence of the inspection of weld overlay and the results of signal analysis for some PAUT (phased array ultrasonic testing) signals detected in on-site inspections.

The Manufacture of Digital X-ray Devices and Implementation of Image Processing Algorithm (디지털 X-ray 장치 제작 및 영상 처리 알고리즘 구현)

  • Kim, So-young;Park, Seung-woo;Lee, Dong-hoon
    • Journal of the Institute of Convergence Signal Processing
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    • v.21 no.4
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    • pp.195-201
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    • 2020
  • This study studied scoliosis, one of the most common modern diseases caused by lifestyle patterns of office workers sitting in front of computers all day and modern people who use smart phones frequently. Scoliosis is a typical complication that takes more than 80% of the nation's total population at least once. X-ray are used to test for these complications. X-ray, a non-destructive testing method that allows scoliosis to be easily performed and filmed in various areas such as the chest, abdomen and bone without contrast agents or other instruments. We uses NI DAQ to miniaturize digital X-ray imaging devices and image intensifier in self-shielding housing with Vision Assistant for drawing lines to the top and the bottom of the spine to acquire angles, i.e. curvature in real-time. In this way, the research was conducted to see scoliosis patients and their condition easily and to help rapid treatment for solving the problem of posture correction in modern people.