• 제목/요약/키워드: 비연삭

검색결과 62건 처리시간 0.026초

구조용 세라믹스의 연삭특성에 관한 연구 (A Study on the Grinding Characteristics of Ceramics)

  • 하상백;전영길;최환;이종찬
    • 한국정밀공학회지
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    • 제16권10호
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    • pp.182-186
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    • 1999
  • Structural ceramics such as $Al_2O_3$, SIC, and $Si_3N_4$ are difficult to grind materials because of their high hardness and brittleness. They are normally ground in brittle mode, but it is possible to be ground in ductile mode depending upon the grinding conditions. In this paper an experimental investigation has been carried out to see the relationship between the grinding energy and grinding mode. It has been found that the ductile mode grinding consumes more grinding energy than the brittle mode grinding. Thus, the grinding conditions of the higher specific grinding energy leads to the plastic deformation in the ground surface of workpiece and results in the better surface finish.

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전해 인프로세스 드레싱법(ELID)을 이용한 철강재료의 고능률 원통연삭 (High Efficient Cylindrical Grinding of Ferrous Materials Using Electrolytic In-process Dressing Method(ELID))

  • 이득우;고교일랑;대삼정;중천위웅
    • 한국정밀공학회지
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    • 제12권8호
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    • pp.99-105
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    • 1995
  • This paper provides a highly efficient grinding for ferrous materials using ELID-grinding method. The grinding efficiency using ELID gring method with CIFB-cBN wheel and CB-cBN wheel is compared with general grinding method with V-cBN wheel. This paper measured grinding ratio for plunge grinding and grinding resistance for traverse grinding in order to investigate grinding ability. The results show that ELID grinding methods is useful for the high efficient grinding of ferrous materials.

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단속연삭의 유제공급 특성 (Characteristics of Fluid Supply in Discontinuous Wheel Grinding)

  • 곽용길;홍순익;송지복;구양
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.857-861
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    • 1997
  • In discontinuous wheel grinding, temperature is different form conventional grinding. The characteristics of discontinuous grinding with respect to various slotted wheel were compared with those of general grinding. Thermal conditions vary with intermittent ratio, direction of fluid supply for discontinous wheel. According to three direction of grinding fluid supply and intermittent ratio,temperature and surface roughness were analyzed.

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숫돌면의 직접관찰에 의한 드레싱 시기 최적화

  • 김선호;안중환;박화영
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.51-55
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    • 1996
  • 본 연구에서는 숫돌면의 직접관찰에 의해 적정한 드레싱 시기를 결정하는 것에 관한 연구를 수행했다. 이를 위해, 와전류센서를 숫돌주위에 설치하여 숫돌면의 눈막힘량을 비접촉식으로 직접 측정하므로서 숫돌의 상태를 검출했다. 숫돌의 재생작용에 의한 정상연삭과 눈막힘에 의한 이상연삭의 구분은 검출된 눈막힘량과 가공면 표면거칠기의 상관괘적(Relational Locus)을 통해 드레싱 시기를 결정했다. 또한 이때의 숫돌면의 상태를 레이져 변위센서를 이용해 측정하고 3차원 Topography로 표현했다. 본 논문에서는 이러한 내용들에 대한 실험적 결과들을 소개한다.

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티타늄 합금의 연삭에 관한 연구, Part2 : 초연마재를 사용한 연삭특성 (A Study on the Grinding of Titanium Alloy, Part2 : Grinding characteristics by using Superabrasives)

  • 김성헌;최환;이종찬;정선환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.1076-1079
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    • 2001
  • This investigation reports the grinding characteristics of titanium alloy(Ti-6Al-4V). Grinding experiments were performed at various grinding conditions. The grinding forces and grinding force ratio were measured to investigate the grindability of titanium alloy with the Diamond and CBN wheel. To investigate the grinding characteristics of titanium alloy grinding force ratio and grinding ratio were measured. Surface profile of wheel was also measured with tracer and the ground surfaces and chip were observed with SEM. Grinding-ratio of titanium alloy was much lower than that of other materials. Grinding-ratio of titanium alloy with Diamond wheel was almost six times larger than that with CBN wheel.

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FC200 소재의 평면연삭 가공특성에 관한 연구 (A Study on the Surface Grinding Machining Characteristics of FC200 Material)

  • 양동호;이상협;차승환;이종찬
    • 한국기계가공학회지
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    • 제21권6호
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    • pp.36-43
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    • 2022
  • Automobile brake discs are a major part of automobiles that are directly related to driver safety, and prevention of judder and squall noise is very important. This phenomenon occurs for complex reasons such as the precision and assembly of the brake module, and the material of the brake disc. The purpose of this study is to analyze the effect of the grinding wheel's grain size on the grinding conditions when machining cast iron, the material of the brake disc, and to derive the optimal grinding conditions through this.

연삭가공특성에 미치는 연삭입자 최대물림깊이의 영향 (Effects of the maximum grit depth of cut on grinding characteristics)

  • 김효정;허인호;우성대;이영문
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1999년도 춘계학술대회 논문집
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    • pp.15-20
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    • 1999
  • In this study, the effects of the maximum grit depth of cut on the grinding characteristics were investigated. And AE signals produced during grinding processes have been studied to find out the appropriate AE parameters for assessing grinding processes. S45C steel has been ground under the conditions yielding removal rate of workpiece, 100, 200, 300 and 400rnm$^3$/min which was achived by altering workpiece velocity($\upsilon$) and apparent depth of cut(Z). According to the experimental results, the value of surface roughness increases but grinding power, energy rate of AE signal(AErms$^2$) and specific grinding energy consumed decrease with increase of the maximum grit depth of cut.

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전해드레싱연삭에서 숫돌주속과 표면거칠기의 관계 (Relationships between Wheel Velocity and Surface Roughness in the Electrolytic In-Process Dressing(ELID) Grinding)

  • 차명섭
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.459-464
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    • 2000
  • In this paper, it verifies the relationships between wheel velocity and surface roughness with the mirror surface grinding using electrolytic in-process dressing (ELID). In the general, as wheel velocity is high, surface roughness is better on the base of grinding theory. However, the relationships between wheel velocity and surface roughness is undefined due to the effect of electro-chemical dressing and the characteristics of materials. According to above relationships, ELID grinding experiment is carried out by following the change of wheel velocity. As the result of this study, it is found that surface roughness is not better as linearly as the increase of wheel velocity, but the limit of wheel velocity exists according to the characteristics of materials. Also, in contradiction to the present trend of high wheel velocity of manufacturing system for high surface integrity, it is able to expected to the base on the development of new ultra precision grinding method with the practicality of mirror surface grinding using ELID grinding method.

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接觸 離脫 現象 에 의한 非線型 硏削 채터의 解析 理論 (A Theory of Nonlinear Grinding Chatter Due to Loss of Contact between Grinding Wheel and Workpiece)

  • 김옥현;김성청;임영호
    • 대한기계학회논문집
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    • 제9권6호
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    • pp.706-713
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    • 1985
  • 본 논문에서는 연삭공정에서 채터의 진폭이 충분히 증가하면 숫돌차와 공작물 의 접촉이 더이상 유지되지 못하고 서로 떨어지게 되는 소위 접촉 이탈 현상에 의한 비선형 채터에 관한 연구를 수행하였다.비선형 요소인 비대칭 게인 (asymmetrical gain)을 사용하여 비선형 채터루우프를 유도 하였으며 기술 함수 방법(describing function method)에 의해 복소수 평면에서의 해석을 수행 하였다.또한 수치 시뮬레 이션에 의한 시간 영역에서의 해석을 수행 하였으며 그 결과를 서로 비교하였다. 이 와같은 연구를 통하여 그 비선형 효과에 의해 발생되는 연삭 채터의 특징적 현상을 구 명하였다.

티타늄합금의 연삭특성에 관한 연구 (A Study on the Grinding Characteristics of Titanium Alloy)

  • 김성헌;최환;이종찬
    • 한국기계가공학회지
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    • 제1권1호
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    • pp.55-62
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    • 2002
  • This investigation reports the grinding characteristics of titanium alloy(Ti-6AI-4V). Grinding experiments were performed at various grinding conditions. The grinding forces were measured to investigate the grindability of titanium alloy with the five different wheels including Green carbide, Alumina, Resin Diamond, Resin CBN and Vitrified CBN. To investigate the grinding characteristics of titanium alloy grinding force, force ratio, specific grinding energy and grinding-ratio were measured. Surface roughness was also measured with tracer and the ground surfaces were observed with SEM Residual stress measurement was conducted on the X-Ray Diffractometer. Force ratio of grinding of titanium alloy was very lower than that of grinding of SKD-11 Surface roughness with Resin Diamond wheel was a little larger and rougher surface than that with other wheels Grinding ratio of titanium alloy was a little lower than that of other materials. Grinding ratio of titanium alloy with Diamond wheel was almost six times larger than that With CBN wheel. As a result of five different wheels, the most excellent wheel in grinding of Titanium alloy was Resin Diamond wheel.

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