• Title/Summary/Keyword: 브레이크 라이닝

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Convergent Analysis through Durability by Thermal Stress at Drum Brake (드럼 브레이크에서의 열응력에 의한 내구성을 통한 융합적 분석)

  • Oh, Bum-Suk;Cho, Jae-Ung
    • Journal of the Korea Convergence Society
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    • v.11 no.5
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    • pp.139-144
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    • 2020
  • In this study, a simulation analysis on the drum itself and the brake was examined. And the analysis results were obtained by investigating the thermal analysis results and the durability through structural analysis. Through the thermal stress and structural analyses on the lining under the force due to the brake cylinder, the drum inside under the force due to the expansion of the lining and the drum under the force due to the rotation of the axis, it was confirmed at which part the amounts of equivalent stress and deformation became large. If applied to the brake disc design by combining the results of this study, it is considered to be large utilization at increasing the prevention against the thermal deformation and its durability. The results of this study can be usefully applied to the durability design that can withstand the thermal stress in the drum brake. By applying the durability analysis at the seam of railroad track by season, this investigation result is seen to be favorable as the convergent research applied to the aesthetic design.

A study on the development of a Fe-based organic Drake lining with sponge structure for rolling stock of 150km/h train (150km/h급 비석면 스폰지형 철계 브레이크 라이닝 개발 연구)

  • 최경진;이동형;고광범;권영필
    • Proceedings of the KSR Conference
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    • 2000.11a
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    • pp.219-225
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    • 2000
  • This study is to develop a Fe-based disc brake lining with sponge structure for rolling stock of 150km/h train and to concept design with 3 groove type for brake disc reducing hot hair-crack and certainly friction coefficient. The developing brake lining would be to presumption of saving 300 million won during one year

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Rear drum brake creak(scratching) noise improvement during braking(or parking apply) (제동시 발생하는 리어 드럼브레이크 creak(scratching) 노이즈 개선)

  • Jang, Myunghoon;Park, Shin;Kim, Sunho;Kim, Sunghwan
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2013.04a
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    • pp.486-491
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    • 2013
  • Creak noise is kind of scratching noise which is usually generated in drum brake system on the vehicle. When driver brakes vehicle or applies parking lever, drum brake shoe moves to the drum side to stop the vehicle. And at that time, moving shoe scratches backing plate ledge surface, and that makes scratching noise in special condition. This study presents how we can generate creak noise in the laboratory and how we can reduce it by experimental approach. Through several and various type of tests, we could generate creak noise with damage on ledge area of the backing plate in the lab and we verified tab type shoe design can reduce this scratching noise. As a result of this study, we notified how creak noise happens in the vehicle, and that tab type design shoe has good performance of ledge area damage based on lab test(rig & dynamometer equipment), and that this can reduce potential risk of creak noise in the field.

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Processing and physical properties of composite materials for the brake lining of the automobile (자동차 브레이크용 고분자 복합재료의 제조와 그 특성에 관한 연구)

  • 손태관;김봉식;김윤해
    • Journal of Advanced Marine Engineering and Technology
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    • v.19 no.4
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    • pp.51-60
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    • 1995
  • Along with the rapid development of automobile industry in this country the necessity of high quality braking material is ever increased to maintain the comfortness as well as the safety the passengers. Asbestos-based friction materials are banned in the developed countries because of their cancer-inducing effect. This study focuses on the development of non-acbestos friction material with acceptable properties such as wear resistant high temperature endurant and low-noise enducing. We have all the intermediate test results indicating the contribution of each additives. These are qualitatively analyzed. Manufacturing processes such as opening of the kevlar and degasing at elevated temperature is equally important to attain proper level of friction quality.

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Friction-Induced Vibration of Brake Lining Pad (브레이크 라이닝 패드의 마찰 진동)

  • Choi, Y.S.;Jung, S.K.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.2 no.5
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    • pp.93-100
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    • 1994
  • Friction-induced vibration characteristics of automotive brake lining pad are investigated on the basis of experimental observations from a pin-on-disk type friction-induced vibration experimental apparatus. The measured responses of the experimental apparatus show limit cycles of quasi-harmonics type and beat phenomena due to the velocity dependence of friction force. To deduce the friction coefficient vs. relative velocity Lienard method is adopted with least square fit. It shows Scurve which characterizes a quasi-harmonic vibration. The calculation of amplitudes and friquencies of the limit cycles is done using slowly changing phase and amplitude method. The theoretical and numerical results show fairly good agreements with those of experiments.

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Failure Study for Tribological Characteristics Including with Pad, Lining and Hub disk in Vehicle Brake System (자동차 제동시스템의 패드, 라이닝, 허브디스크에 관련된 트라이볼로지적인 특성에 관한 고장사례연구)

  • Lee, Il-Kwon;Kim, Chung-Kyun;Cho, Seung-Hyun
    • Tribology and Lubricants
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    • v.27 no.5
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    • pp.269-274
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    • 2011
  • The purpose of this paper is to study and analyze the improvement method for the failure examples including the vehicle brake system in actual field. It was verified that the indicator plate of pad wear scratched the brake disk because of wearing after displacement of non- identification parts pad. The caliper of other vehicle was installed with brake system verified the phenomenon produced groove in center point because of one side wear when the pad was not fully contacted with the rub disk by other action surface pressure and pad action condition. It verified that the crack phenomenon fatigue was produced by brake thermal deformation because of decreasing the thickness by grinding to modify the non-uniformed wear of brake disk. It verified that the friction sound was produced by the friction phenomenon because of non-uniformed contact of lining and an alien substance with inner of the drum and lining braking by crack phenomenon with brake drum surface.

A Study on the Evaluation of Physical Properties of Polymer-based Composite Materials for the Brake of the Automobile (자동차 브레이크용 고분자복합재료의 물리적 특성평가에 관한 연구)

  • Son, Tae Gwan;Kim, Yun Hae;Kim, Bong Sik
    • Journal of Advanced Marine Engineering and Technology
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    • v.20 no.2
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    • pp.75-75
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    • 1996
  • The rapid expansion for the auto-industry and the worldwide trend toward non-asbestos friction materials for brake lining force our industry to transfer into non-asbestos ones from asbestos-based friction materials. Furthermore, it is imperative for the friction materials to have technological excellence and lower production cost to be competitive in the world market. There is no known theoretical procedures to formulate friction materials. It, rather, depends on the trial and error process. Thus, it is quite clear how important it is to accumulate the know-how on the formulation and manufacturing the friction material. This study concerns the practical ways of conceptualizing the formulation and optimizing the manufacturing process. This study focused on the development of formulation for non-asbestos friction material as well as deriving the physical properties of the trial product to prove its validity and applicability. Elaboration of the formula and optimizing scheme of the manufacturing process to get better quality are also sought. Physical properties were obtained by constant velocity test dynamotest, hardness test and strength test. Differential scanning calorimeter was also used to analyze the thermal reactions of organic constituents, microstructures, bond effects, and degree of mixture.

A Study on the Evaluation of Physical Properties of Polymer-based Composite Materials for the Brake of the Automobile (자동차 브레이크용 고분자복합재료의 물리적 특성평가에 관한 연구)

  • 손태관;김윤해;김봉식
    • Journal of Advanced Marine Engineering and Technology
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    • v.20 no.2
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    • pp.7-14
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    • 1996
  • The rapid expansion for the auto-industry and the worldwide trend toward non-asbestos friction materials for brake lining force our industry to transfer into non-asbestos ones from asbestos-based friction materials. Furthermore, it is imperative for the friction materials to have technological excellence and lower production cost to be competitive in the world market. There is no known theoretical procedures to formulate friction materials. It, rather, depends on the trial and error process. Thus, it is quite clear how important it is to accumulate the know-how on the formulation and manufacturing the friction material. This study concerns the practical ways of conceptualizing the formulation and optimizing the manufacturing process. This study focused on the development of formulation for non-asbestos friction material as well as deriving the physical properties of the trial product to prove its validity and applicability. Elaboration of the formula and optimizing scheme of the manufacturing process to get better quality are also sought. Physical properties were obtained by constant velocity test dynamotest, hardness test and strength test. Differential scanning calorimeter was also used to analyze the thermal reactions of organic constituents, microstructures, bond effects, and degree of mixture.

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A Study for Fire Examples Involved in Engine Coolant leakage, Brake and Exhaust System Over-Heating of Heavy-Duty Truck Vehicle (대형 트럭 자동차의 엔진냉각수 누출, 제동 및 배기시스템 과열에 관련된 화재사례 고찰)

  • Lee, IL Kwon;Kook, Chang Ho;Ham, Sung Hoon;Lee, Young Suk;Hwang, Han Sub;You, Chang Bae;Moon, Hak Hoon;Jung, Dong Hwa;Ahn, Ho Cheol;Lee, Jeong Ho
    • Journal of the Korean Institute of Gas
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    • v.23 no.4
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    • pp.40-45
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    • 2019
  • This paper is a purpose to study the failure example for heavy-duty vehicle fire. The first example, the researcher found the engine over-heating phenomenon causing a coolant leakage by the sealing poor of head-gasket because of D-ring part deformation contacting with cylinder liner top-part and cylinder head. He certified a fire breakout by short transferred to surrounding wiring of air-cleaner. The second example, a brake lining by return fault of break operating S cam causing with much wear of a rear 4 wheel brake lining repeatably was worn by friction. In the long run, it became the cause of fire. The third example, the researcher knew the fire cause was came about the short of wire by overload of tilting motor when the driver tilted up the cap to inspect a engine. Therefore, a heavy-duty fire must minimize the fire occurrence by thorough controlling.

The Strength Analysis of Mooring winch according to the division angle (무어링 윈치의 분할각도에 따른 강도해석)

  • Ha, Jeong-Min;Han, Dong-Seup;Han, Geun-Jo
    • Journal of Navigation and Port Research
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    • v.34 no.10
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    • pp.775-780
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    • 2010
  • In the machinery, the brake system is as important part as machine's working. The situation of emergency stop, the machine doesn't stopped would be occur big accident. This is common things for all of machinery, also for the ships. There are two kind of mooring devices are existed on the ship. One of them, the windlass winch, is used to anchor. The other, the mooring winch is used to moor the ship in pier use the rope tied to bitt on dock. In case of previously been used mooring winch made of a steel plate, and the bolt which was connect brake band and lining broken. In this study, prevent an accident find the position of stress concentration by finite element analysis program. And removed stress concentration. And search the optimum position of the separation angle to be more efficient.