• Title/Summary/Keyword: 분할직경비

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Design of the Prestressed Cold Extrusion Die with Two Stress Rings (이중 보강링으로 예압된 냉간압출 금형 설계)

  • Heo, Gwan-Do;Yeo, Hong-Tae;Ye, Sang-Don
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.10
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    • pp.77-82
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    • 2000
  • The design of the prestressed cold extrusion die with two stress rings has been performed in this study. The cold extrusion has been simulated by the rigid-plastic FEM. The stress analysis of die has been performed for both after shrink fitting and during extrusion by using the elastic FEM and the Lame's equation. According to the variation of interferences and diameter ratios, the maximum effective stress has been evaluated. As results, interferences and diameters were determined by the minimization of the maximum effective stress of die insert. The comparison of the maximum effective stress between the proposed design and the conventional design has been discussed. It was found that the maximum effective stress in the die insert is considerably affected by the stiffness of the first stress ring.

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A Study on the Design of the Prestressed Precision Cold Forging Die (예압된 정밀 냉간단조 금형설계에 관한 연구)

  • Yeo, H. T.;Choi, Y.;Hur, K. D.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.377-380
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    • 2000
  • The dimensional accuracy of the cold forged part is depended on the elastic characteristics of the die. To obtain the high stiffness of the prestressed die, the first stress ring of the tungsten carbide material is considered. For the design, Lam 's equation is used. The design of the prestressed die has been compared with the conventional that. For the comparison, the FE-analysis using ANSYS has been performed. The results indicate that the prestressed die with the high stiffness can be obtained by the using the high stiffness material as the first stress ring.

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A study on the electrical characteristics with the electrode symmetry of a disk-type piezoelectric transformer (디스크형 압전 변압기의 전극 대칭성에 따른 전기적 특성)

  • Lee, Jong-Pil
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.2
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    • pp.835-840
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    • 2011
  • In this study, a disk-type piezoelectric transformer was fabricated. Its diameter was 50 mm and thickness was 4.5 mm. The driving and generating electrode with their gap of 1mm were fabricated on the top surface. But the common electrode was fabricated on the whole bottom surface. The electrode surface of driving and generating part on the top surface was divided into 2, 4 and 8 pieces. The electrical characteristics with its electrode variation was measured in the range of load resistance of $100{\Omega}{\sim}10_{K\Omega}$. We investigated quantitively the influence of the set-up voltage ratio.

The Effect of Stress Ring for the Design of Precision Cold Forging Die (정밀 냉간단조 금형설계를 위한 보강링의 영향)

  • Hur, Kwan-Do;Choi, Young;Yeo, Hong-Tae
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.12
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    • pp.145-151
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    • 2001
  • The dimensional accuracy of the cold forged part is depended on the elastic characteristics of the die. To increase the stiffness of the prestressed die, the first stress ring of the tungsten carbide alloy (WC) is considered. For the design, Lame's equation is used. Diameter ratios and interferences have been determinated by maximum inner pressure without yielding of materials. The design of the prestressed die has been compared with the conventional one. For the comparison, the FE-analysis using ANSYS has been performed. The results indicate that the prestressed die with the high stiffness can be obtained by the using the high stiffness material as the first stress ring.

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Ground Behavior and Reinforcing Methods of NATM Tunnel through Deep Weathered Zone (대심도 풍화대층에서 NATM 터널의 지반거동 및 보강방법)

  • Chun, Byung-Sik;Song, Seung-Hoon;An, Jung-Whan
    • Journal of the Korean Geotechnical Society
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    • v.23 no.8
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    • pp.87-95
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    • 2007
  • This study analyzed ground settlement and ground stress depending on tunnel excavation and the ground reinforcing grouting methods for double line road tunnel through deep weathered zone. Diameter of double line road tunnel was approximately 12m and umbrella arch method and side wall reinforcing grouting were applied. The ring-cut split excavation method and CD-cut excavation method for excavation method were applied. Analyses of failure rate and vertical stress ratio show that the tunnel for which the height of the cover (H) was higher than four times the diameter, can be considered a deep tunnel. Comparisons of various excavation and ground reinforcement methods showed that CD-cut method results in lower surface and crown settlement, and lower failure rate than that obtained by Ring-cut split method. In addition, the side wall reinforcing grouting resulted in reduction of tunnel displacement and settlement.

Design of Backward Extrusion Die by using Flexible Tolerance Method and Response Surface Methodology (FTM과 RSM을 이용한 후방 압출 금형 설계)

  • Hur Kwan Do;Yeo Hong Tae;Choi Young
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.1
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    • pp.167-174
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    • 2005
  • The design for cold extrusion dies is very important, because the die insert is subjected to very high radial and hoop stresses. The design of cold extrusion dies has many constrained conditions. In this paper, the used assumptions are such that the yield strength of each ring is selected according to the allowable tensile or compressive hoop stress in each ring and the maximum allowable inner pressure, when yielding occurs in one ring of the dies, is obtained by the proposed equation. In order to obtain design variables, such as diameter ratios and interferences, using the maximum inner pressure, the flexible tolerance method was used for shrink-fitted thick-walled cylinders. ANSYS APDL was used to perform the repeated analysis of deformation of the dies due to the variation of the design variables. The response surface methodology is utilized to analyze the relationship between the design variables and the maximum radial displacement of the die insert during extrusion. From the results, it is found that outer diameter of the die insert has the largest effect on the minimization of maximum radial displacement at the inner surface of the dies.

A Study on the Mechanism with the Electrode Ratio of Driving and Generation Part of a Disk-Type Piezoelectric Transformer (디스크형 압전변압기의 전극 면적비에 따른 구동 메카니즘에 관한 연구)

  • Lee, Jong-Pil;Chae, Hong-In;Jin, Woong-Hong
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.19 no.5
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    • pp.17-22
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    • 2005
  • In this study, a disk-type piezoelectric transformer was fabricated. Its diameter was 50[mm] and thickness was 4.5[mm]. The driving and generating electrode with their gap of 1[mm] were fabricated on the top surface. But the common electrode was fabricated on the whole bottom surface. The electrode surface ratio of driving and generating part on the top surface was the range of 1.4:1 to 3:1. We investigated the electrical characteristics with the variation of its thickness and the electrode surface ratio of driving and generating part in the range of load resistance of 100${[\Omega]}\~70{[k\Omega]}$.. Form the experimental results, their influence on the set-up voltage ratio were investigated quantitively and qualitatively.

Characteristics of Carbon Nanotube Oscillator for Embedded System (임베디드 시스템을 위한 탄소나노튜브 오실레이터의 특성 해석)

  • Lee, Jun-Ha
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.9 no.5
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    • pp.1150-1153
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    • 2008
  • The coupled oscillation of multi-walled carbon-nanotube (MWCNT) oscillators consisting of (5n, 5n) CNTs was investigated by molecular dynamics simulations. The results show that the inter-wall coupling leads to frequency splits. And there are consistently three primary frequency peaks for the quadric-walled, penta-walled and hexa-walled CNT oscillators. It is independent of the wall parameters, suggesting applications as triple-frequency generators. Furthermore, at least one of the primary frequencies of a MWCNT oscillator is lower than that of its double-walled counterpart.

ABAQUS를 이용한 O-링 밀봉 부의 설계민감도 분석기법 연구

  • 이방업;구송회;조원만;오광한
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1996.11a
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    • pp.3-11
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    • 1996
  • 본 연구는 고체 추진기관의 각종 밀봉 부에 많이 사용되는 O-링의 설계시 고려되는 각종 형상인자의 변화에 따른 O-링의 거동과 응력 상태를 분석하여 설계 최적조건을 찾기 위한 내용을 다루고 있다. 조립 부의 내외경과 조립 공차, 챔퍼길이와 각도, 조립 홈의 외경, 깊이, 폭, 구성반경, O-링의 내경과 선 직경 등의 설계 변수에 의한 조립부 형상과 재료의 물성치, 유한요소 선택 및 요소 분할, 경계조건, 하중조건, 접촉부 정의 등을 MSC/PATRAN3의 $PCL^{[1]}$/로 프로그래밍 하여 설계변수에 의한 결과 분석을 손쉽게 수행할 수 있도록 시도하였다 고무의 Hyperelastic 물성치는 문헌상의 자료$자료^{[2]}$에 제시된 Ogden 상수를 사용하였으며 추후에는 인장시험, 순수전단시험, 이 축 인장시험을 통해 실험적으로 측정$^{[3]}$ 하여 적용할 예정이다. 고무의 대변형, 대 변형률을 고려한 비선형 응력해석은 MSC/PATRAN3의 Advanced FEA 모듈과 ABAQUS 5.5를 사용하였다. 본 연구에서의 해석결과를 설계변수들의 영향을 비교 분석하는데 사용하였으나 그 정확도가 입증된 상태는 아니며 추후 실제 조립 및 수압시험을 통해 평가할 예정이다.

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Weight Reduction Behavior and Dyeing Properties of Sea-island Type PET Nanofilament Knitted Fabric (해도형 폴리에스터 초극세사 편성물의 감량 거동 및 염색 특성)

  • Lee, Jung-Jin;Kim, Hyun-Sung;Shin, Eun-Suk;Ok, Chi-Min;Kim, Hyoung-No
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2012.03a
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    • pp.27-27
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    • 2012
  • 나노필라멘트는 단면직경이 수백 나노미터에서 수십 나노미터 수준인 초극세 장섬유를 말하며, 해도형 복합방사로 얻어진 섬유를 알칼리 감량을 통해 해성분을 용출하여 도성분에 해당하는 나노필라멘트를 얻는다. 이러한 나노필라멘트사는 극세사와 마찬가지로 단위중량당 표면적이 크고, 작은 굴곡반경 및 낮은 굴곡 반발성으로 인하여 일반 합성섬유에 비하여 고가성 및 새로운 기능성을 부여하는 제품에 응용될 수 있다. 나노필라멘트 편물은 원사섬도, 편물의 조직, 밀도 및 중량 등에 따라 분할율과 용출 특성이 상이하므로 후가공 공정에 있어서 감량공정은 매우 중요하다. 또한 나노필라멘트와 같은 세사의 경우 일반사보다 비표면적이 증가하여 동일한 염색조건에서 옅은 색상을 나타낸다. 이로 인해 같은 색상을 위하여 보다 많은 염료를 투입해야 하며, 결과적으로 견뢰도 문제가 발생할 우려가 있다. 이 연구에서는 800nm급 해도형 나노필라멘트 PET 100% 또는 나노필라멘트와 일반 PET사를 복합한 편물을 이용하여 알칼리 감량거동 및 분산염료에 대한 염색성과 견뢰도를 연구하였다. 알칼리 감량이 진행됨에 따라 감량률이 증가하였으며, SEM분석, DSC분석, 양이온염료 염색법 등을 통하여 해성분 용출 및 도성분 분할이 진행되는 정도를 평가할 수 있었다. 나노필라멘트 편성물은 염료농도가 증가함에 따라 지속적으로 K/S값이 증가하였으나, 일반 극세사 편성물에 비해 낮은 K/S값을 얻었다. 또한 나노필라멘트/일반 PET 복합편물에 있어서 염색온도가 110에서 $130^{\circ}C$로 증가함에 따라 K/S값이 감소하였는데, 이는 고온에서 분산염료가 나노필라멘트로부터 일반 PET사로 이염이 더 많이 발생하였기 때문이라고 생각된다. 세탁견뢰도의 경우 양호하였으나, 일광견뢰도의 경우 1등급으로 매우 낮았다.

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