• Title/Summary/Keyword: 분사노즐

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광폭 노즐을 사용한 저온분사 공정시 분사 기판면에서의 입자속도분포 예측

  • Park, Hye-Yeong;Park, Jong-In;Jeong, Hun-Je;Han, Jeong-Hwan;Kim, Hyeong-Jun
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2010.05a
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    • pp.55.2-55.2
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    • 2010
  • 기존의 thermal spray coating은 분사시 가스와 입자가 높은 열을 동반하여 상대적으로 차가운 기판과의 충돌되는 과정에서 기판과 입자 사이에 열응력이 발생하게 되고, 이것은 코팅 특성을 저하시킨다. 또한 고온의 가연성 가스등의 사용으로 작업 시 안전문제 등의 단점이 있었다. 이러한 단점을 보완하기 위하여 분사 시 운동에너지를 주로 이용하는 cold spray coating 공정이 개발되었다. 이 공정은 코팅 입자를 임계속도 이상으로 가속시켜 입자와 기판이 충돌시 소성 변형을 통해 적층되는 코팅기술이다. Cold spray coating공정은 상온 코팅이 가능하기 때문에 주입입자의 물성이 비교적 그대로 유지되고, 고온의 열로 인한 기판의 변질을 막을 수 있다. Cold Spray coating에서 주로 원형 노즐을 사용하나 본 연구에서는 분사 효율 향상을 위한 광폭노즐을 사용하여 코팅 시간 단축을 기대하고 있다. 임계속도 이상의 입자 확보를 위하여 노즐의 expansion ratio와 노즐 shape의 변화를 주어 그에 따른 노즐내의 유동장을 수치해석을 통해 계산하였다. 분사되는 출구면과 기판 사이의 입자 속도 분포를 해석하였고, 이를 통해 임계속도 이상의 속도를 갖는 유효 입자들의 분포 및 유효 분사 면적을 예측하였다. 또한, 기존의 원형 노즐과 광폭 노즐과의 유동장 비교 및 각 노즐 분사면을 분석하여 cold spray coating공정에서의 효율적인 노즐 형상을 디자인하였다.

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Development of Hydraulic Jet Dredge ( 1 ) - Water tank Experiment for the Excavating Performance of Water-Jet Nozzle on the Sand - (분사식 행망의 개발에 관한 연구 ( I ) - 분사노즐의 사면 굴삭성능에 관한 수조실험 -)

  • Jo, Bong-Gon;Go, Gwan-Seo
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.27 no.4
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    • pp.255-265
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    • 1991
  • In order to find the excavating performance of water-jet nozzle on the sand, the authors were carried out the excavating experiment with the model nozzles which were semi circular sectioned nozzles and rectangular nozzle in water tank. The results were as follows. 1) Excavating maximum depth and width on the sand by the water jet were straightly increased in proportion to the velocity of water jet and the section area of nozzle, and that, by the nozzle distance from the excavating point on the sand, the depth was decreased, while the width was increased straightly. 2) Rectangular nozzle which the thick of hole is 1mm, was a little bit better than the circular nozzle of the same sectioned area on the excavating performance. 3) Empirical equations between the velocity of water jet, the distance of nozzle, and the maximum excavating depth and width by angle of nozzle were expressed as linear, they were as follows on the 45$^{\circ}$ angle of the rectangular nozzle(1$\times$12mm); D=0.0093V sub(0)-0.23H+5.7. W=0.0147V sub(0)+1.06H+10.2. where, D is the maximum excavating depth(cm), W is the maximum excavation width(cm), V sub(0) is the velocity of water jet(cm/s); 926$\leq$V sub(0)$\leq$1504, H is the distance(cm) from nozzle tip to water-jetted point on the surface of sand.

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A Study on the Light Oil Injection. System using a Multilayer Actuator Structured-Ultrasonic Nozzle (적층액츄에이터형 초음파 노즐을 이용한 경유 분사 시스템에 관한 연구)

  • Kim, Hwa-Soo;Hwang, Lark-Hoon;Kim, Do-Hyung;Lee, Sang-Ho;Yoo, Ju-Hyun
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.06a
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    • pp.317-317
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    • 2008
  • 기존의 초음파 노즐은 단판액츄에이터형 초음파 노즐을 사용하여 연체 연료를 분사하였다. 하지만 단판액추에이터형 초음파 노즐은 300V이상의 고전압을 필요로 하여 소비전력이 높은 단점을 가지고 있다. 하지만 적층액츄에이터형 초음파 노즐은 저전압 구동이 가능하여 낮은 소비전력을 가지며, 단판액츄에이터헝 초음파 노즐보다 우수한 분사특성을 가지고 있는 장점이 있다. 또한 공진형 인버터를 사용하여 초음파 노즐을 구동하는 경우 노즐의 구동 전압을 공진에 의하여 쉽게 얻어질 수 있는 장점과 구동 스위치에 가해지는 전압의 크기가 상대적으로 작게되므로 인버터 구동에 저전압 MOSFET를 사용함으로써 도통손실의 저감 및 구성회로의 저압화 등에 유리한 이점이 있다. 본 연구에서는 적층액츄에이터형 초음파노즐을 개발하고 그에 따른 공진형 인버터를 설계하여 적층엑츄에이터형 초음파 노즐의 분사 시스템을 제안 한다. 또한 실제 액체연료인 경유를 분사하여 전기적특성과 분사특성을 조사한다.

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Effect of a Suspended Overhead Sprayer with Sector Formed Injection Nozzles on Spraying Uniformity (두상관수장치의 부채꼴분사노즐 설치위치가 살수균일성에 미치는 영향)

  • 김명규;정태상;민영봉
    • Journal of Bio-Environment Control
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    • v.8 no.4
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    • pp.223-231
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    • 1999
  • The one of basic functional conditions of suspended overhead sprayer, which is openly made use of irrigating on bedding plants in greenhouse, is to be kept the growing uniformity of bedding plants by making uniformly the spraying irrigation depending on the distribution of sprayed water. This study was performed to find out the optimum position of sector formed injection nozzle which is placed from the top of plant 0 the tip of the nozzle to keep spraying uniformity. The test of spraying distribution using a overhead sprayer, which was installed in a row of sector formed injection nozzles, was performed The measuring factor to represent spraying distribution was the water weight filled in each cup when the overhead sprayer was moving across the upside of the cups which were placed directly under the nozzles on keeping the distance from nozzle tip. The test results were as following , The standard mr of weights of each cup filled with spraying water was lower values at Position far from more than 60cm under nozzle tip. The driving speed variation of sprayer was not effected on spraying uniformity but the spraying water weight was inversely proportioned to the speed. To make best spraying uniformity, it was represented that the tip of the nozzle is positioned to keep the distance which the top of plants is placed at the second cross point of each injection sector of nozzles.

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Combustion Characteristics associated with a Swirl Chamber and Nozzle Length of Coaxial Swirl Injectors (동축스월분사기에서 와류실 유무 및 노즐길이에 따른 연소특성 변화)

  • Lim Byoung-Jik;Seo Seong-Hyeon;Choi Hwan-Seok;Choi Young-Hwan;Lee Seok-Jin;Kim Yoo
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2005.11a
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    • pp.335-340
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    • 2005
  • A study on the variation of combustion characteristics by injector geometries was conducted. Coaxial swirl injectors were used. Existence of swirl chamber and variation of a nozzle length become key parameters. Injectors were identified as open, closed and mixed type by existence of swirl chamber. Variation of nozzle length was made extruding the both nozzle along the axis while other design parameters remain the same. A uni-element combustor with ablative material liner and a water cooled nozzle made by oxygen free copper with outer stainless steel casing were used.

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Computational Study on The Effect of Injection Nozzle Hole Exit Angle Variation on Injection Characteristics (분사노즐 출구 각도 변화가 분사특성에 미치는 영향에 관한 계산적 고찰)

  • Kim, Ju Youn;Park, Kweon Ha;Lee, Seung Ho
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.8
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    • pp.997-1002
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    • 2012
  • Emission regulations have been strengthened step by step for marine engines. A noble measure is required both inside and outside of the combustion chamber. The combustion characteristics in cylinder have a very close relationship with the exhaust emission characteristics. Injection valve and nozzle hole geometry is an important factor for combustion. The study to improve the spray characteristics has concentrated on nozzle inlet geometry and nozzle hole diameter, but the exit geometry has not considered. In this study the nozzle exit angle variation was tested. The results show that the angle between $30^{\circ}$ and $60^{\circ}$ is more effective than the other cases.

Ultrasonic Spray Nozzle System with Piezoelectric Device for Chemicals Dispersion (압전체를 이용한 약품 분사용 초음파 분사 노즐 시스템)

  • 고재석;김용현;김형수;조순행;최승철
    • Journal of the Microelectronics and Packaging Society
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    • v.10 no.4
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    • pp.65-71
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    • 2003
  • A new type of ultrasonic spray nozzle was fabricated employing a piezoelectric device. The spray nozzle was designed to disperse chemicals in a water treatment mixing tank. The piezoelectric properties in ultrasonic spray nozzles were optimized to improve the dispersion of chemicals. The piezoelectrics were packaged in an aluminum case with silicone resin for the aqueous solution proof packaging. Chemicals were dispersed with high efficiency and the chemicals consumption was reduced by the ultrasonic fine particle spraying. The concentration of Escherichia coli in mixing tank was decreased remarkably using ultrasonic spray nozzle dispersion compared to the conventional methods.

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선박용 디젤엔진 SCR 시스템의 효율향상을 위한 점성유동해석

  • Song, Ha-Cheol;Sim, Cheon-Sik;Park, Yun-Yong
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2016.05a
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    • pp.88-89
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    • 2016
  • 선택적 환원 촉매(SCR : Selective Catalytic Reduction) 시스템은 대기오염을 예방하기 위한 배기가스 처리장치 중 하나이다. 본 연구에서는 전산유체역학(CFD : Computational Fluid Dynamics)를 사용하여 SCR 시스템 의 효율향상을 위하여 ANSYS-CFX package를 이용하여 점성 유동 해석을 수행하였다. SCR 시스템의 점성 유동 흐름의 전산 유체 역학을 이용하여 시뮬레이션하기 위하여 Navier-Stokes 방정식을 지배방정식으로 사용하였다. CATIA V5를 사용하여 SCR 시스템의 형상을 3D 모델링을 하였고, 암모니아와 배기가스의 혼합 비율을 확인하기 위해 요소수 분사 노즐의 위치를 변경하였다. 요소수 분사 노즐은 배기관의 입구로부터 1/3, 1/2, 2/3에 위치한다. 또한, 분사 노즐의 위치가 배기관 입구의 1/3에 위치할 때 노즐의 분사구수에 따른 효율을 확인하기 위하여 분사구수를 4Hole, 6Hole, 8Hole일 경우를 확인하여 비교하였다. 시뮬레이션의 결과로는 배기관 입구에 가까울수록, 분사구수가 많을수록 효율이 좋아짐을 확인하였다.

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Numerical Analysis of the Flow Characteristics of High-Pressure Injection Nozzle for Machine Tools (공작기계용 HP Holder 분사노즐 유동특성에 관한 수치해석)

  • Yi, Chung-Seob;Yun, Ji-Hun;Jeong, In-Guk;Song, Chul-Ki;Suh, Jeong-Se
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.10
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    • pp.1061-1066
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    • 2011
  • In this study, the flow characteristics of an injection nozzle installed in a high-pressure holder for improving productivity were determined. The inlet velocity, nozzle inflow angle, and nozzle outlet diameter were selected as design factors having an influence on the flow characteristics, and numerical analysis was conducted for these factors. As the inlet velocity is high and the nozzle outlet diameter is small, the pressure and velocity of the injected flow are high. In the case of the nozzle inflow angle, the variation of flow characteristics according to angle was slight, but the highest pressure and velocity were found at $15^{\circ}$. In addition, the possibility of chip elimination by the injected flow was analyzed on the basis of the numerical results.