• Title/Summary/Keyword: 분무 균일도

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A Study on the characteristics of spray pattern in the Pre filming Airblast Atomizer (공기충돌형 연료분사장치의 분무특성에 관한 실험적 연구)

  • Kim, Hyun-Joong;Han, Jae-Seob;Kim, Yoo;Min, Sung-Gi
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1998.04a
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    • pp.27-27
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    • 1998
  • 연구소기내에서 원활한 연소를 위하여 액체의 균일하고 완전한 미소분열 문제는 매우 중요한 연구분야라 할 수 있으며, 특히 항공기용 가스터빈 연소기에 사용되는 분사 시스템의 설계시에는 단순한 미소분열 문제뿐 아니라 시동성 향상, 화염의 안정화, 공해물질의 저감 등은 물론 압력 차가 작고 유량범위가 넓으며 공기를 이용한 미립화(Atomization)의 효율이 낮은 영역, 즉, 시동(Start-up) 및 플레임 아웃(Flame-out)근처의 영역에서도 효율적인 미립화가 이루어지도록 고려되어져야 한다.

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A study of Micro-arc oxidation process on AZ91D magnesium alloys (AZ91D 마그네슘합금에 대한 MAO 표면처리 연구)

  • Im, Jin-Hwan;Son, Ho-Sang;Yu, Jae-In;Yu, Jae-Yong;Kim, Jin-Hui
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2007.04a
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    • pp.126-127
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    • 2007
  • AZ91D 마그네슘합금상에 MAO방법을 통한 산화막 성장에 관해 연구하였다. 주요 처리조성물은 NaOH, $Na_3\;C_6H_5O_7$, $Na_4\;P_2\;O_7$이며, 양극에 Mg 샘플을, 음극에 스텐레스 플레이트를 고정하여 설치후 인가전압 50V, 2분간에 걸쳐 Mg 표면에 Micro arc에 의한 산화막이 성장되었다. 산화막 측정 결과 20회 시행후 평균 15.5um 두께를 가졌으며, 막 성장후 표면은 균일하였으며, 밝은 갈색을 띄었다. 염수농도 5%의 염수분무테스트에서는 72시간 경과후에도 5%이내의 우수한 내부식성을 보였다.

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Gas Permeation Characteristics of Silica Membrane Prepared by Ultrasonic Spray Pyrolysis (초음파 분무 열분해법에 의해 합성한 실리카 막의 기체 투과 특성)

  • Lee Kew-Ho;Youn Min-Young;Park Sang-Jin;Lee Dong-Wook;Sea Bongkuk
    • Membrane Journal
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    • v.15 no.2
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    • pp.105-113
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    • 2005
  • Silica membranes were prepared on a porous metal sheet by ultrasonic spray pyrolysis method for gas separation at high temperatures. In order to improve the permselectivity, silica was deposited in the sol-gel derived $silica/\gamma-alumina$ intermediate layer by pyrolysis of tetraethyl orthosilicate (TEOS) at 873 K. The pyrolysis with forced cross flow through the porous wall of the support was very effective in plugging mesopores, Knudsen diffusion regime, that were left unplugged in the membranes. At permeation temperature of 523 K, the silica/alumina composite membrane showed $H_2/N_2$ and water/methanol selectivity as high as 17 and 16, respectively, by molecular sieve effect.

Design and Cold Flow Test of a Multi-injector Engine using Hydrogen Peroxide/Kerosene (과산화수소/케로신을 이용한 다중 분사기 엔진 설계 및 수류 실험)

  • Lee, Yang-Suk;Jeon, Jun-Su;Ko, Young-Sung;Kim, Yoo;Kim, Sun-Jin
    • Journal of the Korean Society of Propulsion Engineers
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    • v.16 no.1
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    • pp.36-44
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    • 2012
  • Multi-injector rocket engine using high-concentrated hydrogen peroxide and kerosene was designed and manufactured. Design requirements of a rocket engine were determined and main geometrical parameters of rocket engine were determined on the basis of fundament. Six coaxial swirl injectors were mounted on the multi-injector engine. Flow analysis in the hydrogen peroxide manifold was performed to minimize stagnation and recirculation zones. Finally, the optimized hydrogen peroxide manifold was manufactured and cold flow test was carried out to confirm mass flow rate per uni-element, spray pattern and atomization characteristics. The results of cold flow test showed that the mixing head design process was successful and enough to use as a essential database for the development of a full-scale engine.

The Study on Characteristics of Manganese Phosphate Coating by Particle Size of Surface Treatment Agent (표면조정제 입자 사이즈에 따른 인산망간 피막 특성에 관한 연구)

  • No, Yeong-Tae;Kim, Ho-Yeong;Byeon, Yeong-Min;Lee, Ji-Hwan;Hyeon, Seung-Gyun;Park, Jong-Gyu;Seo, Seon-Gyo
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2017.05a
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    • pp.122-122
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    • 2017
  • 인산-망간 화성피막의 경우 양질의 피막층을 형성하기 위하여 표면조정제를 사용하고 있으며, 화성피막 직전에 표면 조정제 처리를 하여 피막 결정의 미세, 치밀, 균일하게 하는 동시에 피막의 화성시간을 단축하고 있다. 본 연구는 표면조정제의 입자 사이즈에 따른 화성피막 입자 사이즈 변화 및 물리적인 특성 향상을 확인하였다. 하지금속 소재로는 기계구조용 탄소강재(SM45C)을 $50{\times}50{\times}3mm$로 제작하였고, 전처리 공정으로는 탈지 ${\rightarrow}$ 에칭 ${\rightarrow}$ 디스머트 후 표면조정제 입자 사이즈별로 표면조정 후, 화성피막 처리를 하였으며 각 조건에 따른 피막 층의 미세조직은 SEM을 사용하여 관찰하였고, 윤활성은 내마모시험기(Ball on disc)를 사용하여 마찰계수 측정을 통해 확인하였으며, 내식성은 5% NaCl 염수분무를 실시하여 적청 발생 면적으로 측정하였다. 표면조정제의 입자 사이즈는 4종류로 세분화하여 표면조정 후 화성피막 처리하였으며, 표면조정제의 입자 사이즈를 미세화함에 따라 화성피막의 입자 사이즈가 미세, 균일해지고 피막의 치밀도가 향상됨을 확인할 수 있었다. 표면조정제의 미분화는 소재 표면에 작고 치밀한 결정(활성점)을 만들며, 표면조정제의 입자 사이즈가 작아질수록 이러한 활성점의 크기가 미세해지고 화성피막의 입자 사이즈 또한 미세화 시키는 역할을 하는 것을 확인 할 수 있었다. 이처럼 표면 조정제의 입자 사이즈에 따른 화성피막 입자 사이즈 및 물성변화는 SEM, 내마모시험 및 내식성 시험을 통하여 확인할 수 있었다. 즉, 표면조정제의 입자 사이즈가 미세해질수록, 화성피막의 입자사이즈가 미세화되었고, 윤활성 및 내식성이 향상되는 것을 확인 할 수 있었다.

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Design of gas suspension absorber to improve desulfurization efficiency

  • Hwang, Woohyeon;Lee, Kyung-Ok
    • Journal of the Korea Society of Computer and Information
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    • v.25 no.2
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    • pp.189-195
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    • 2020
  • In this study, the inlet duct and guide vane of the gas floating absorption tower were redesigned to improve the desulfurization efficiency so that the exhaust gas can be uniformly introduced into the absorption tower. In order to reduce the sulfur oxide pollutants among the main sources of air pollutants in industrial boilers, the existing equipment is redesigned and solved. For this purpose, change the exhaust gas, the slurry and recycling the adsorbent to improve the removal efficiency of SOx component in the exhaust gas inside the gas floating absorption tower so as to uniformly contact. And the initial design value and CFD value for the pressure loss from the boiler outlet to the gas floating absorption tower outlet are verified. Also, the velocity distribution of the exhaust gas, the concentration distribution of the recycled adsorbent, the liquid slurry behavior, and the pressure loss were compared. The results confirmed that the desulfurization efficiency was improved because the pressure loss from the boiler outlet to the absorption tower outlet was reduced and the deflection of the exhaust gas was minimized.

Computational Fluid Dynamics for Enhanced Uniformity of Mist-CVD Ga2O3 Thin Film (Ga2O3초음파분무화학기상증착 공정에서 유동해석을 이용한 균일도 향상 연구)

  • Ha, Joohwan;Lee, Hakji;Park, Sodam;Shin, Seokyoon;Byun, Changwoo
    • Journal of the Semiconductor & Display Technology
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    • v.21 no.4
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    • pp.81-85
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    • 2022
  • Mist-CVD is known to have advantages of low cost and high productivity method since the precursor solution is misting with an ultrasonic generator and reacted on the substrate under vacuum-free conditions of atmospheric pressure. However, since the deposition distribution is not uniform, various efforts have been made to derive optimal conditions by changing the angle of the substrate and the position of the outlet to improve the result of the preceding study. Therefore, in this study, a deposition distribution uniformity model was derived through the shape and position of the substrate support and the conditions of inlet flow rate using the particle tracking method of computational fluid dynamics (CFD). The results of analysis were compared with the previous studies through experiment. It was confirmed that the rate of deposition area was improved from 38.7% to 100%, and the rate of deposition uniformity was 79.07% which was higher than the predicted result of simulation. Particle tracking method can reduce trial and error in experiments and can be considered as a reliable prediction method.

Uniformity Prediction of Mist-CVD Ga2O3 Thin Film using Particle Tracking Methodology (입자추적 유동해석을 이용한 초음파분무화학기상증착 균일도 예측 연구)

  • Ha, Joohwan;Park, Sodam;Lee, Hakji;Shin, Seokyoon;Byun, Changwoo
    • Journal of the Semiconductor & Display Technology
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    • v.21 no.3
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    • pp.101-104
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    • 2022
  • Mist-CVD is known to have advantages of low cost and high productivity compared to ALD and PECVD methods. It is capable of reacting to the substrate by misting an aqueous solution using ultrasonic waves under vacuum-free conditions of atmospheric pressure. In particular, Ga2O3 is regarded as advanced power semiconductor material because of its high quality of transmittance, and excellent electrical conductivity through N-type doping. In this study, Computational Fluid Dynamics were used to predict the uniformity of the thin film on a large-area substrate. And also the deposition pattern and uniformity were analyzed using the flow velocity and particle tracking method. The uniformity was confirmed by quantifying the deposition cross section with an FIB-SEM, and the consistency of the uniformity prediction was secured through the analysis of the CFD distribution. With the analysis and experimental results, the match rate of deposition area was 80.14% and the match rate of deposition thickness was 55.32%. As the experimental and analysis results were consistent, it was confirmed that it is possible to predict the deposition thickness uniformity of Mist-CVD.

Preparation of Nano-Sized ITO Powder from Waste ITO Target by Spray Pyrolysis Process (폐(廢) ITO 타겟으로부터 분무열분해(噴霧熱分解) 공정(工程)에 의한 ITO 나노 분말(粉末) 제조(製造))

  • Yu, Jae-Keun;Kang, Seong-Gu;Sohn, Jin-Gun
    • Resources Recycling
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    • v.16 no.1 s.75
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    • pp.28-36
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    • 2007
  • Nano-sized ITO powders with the average particle size below 50 nm were synthesized from complex acid solution dissolved the ITO target into hydrochloric acid by a spray pyrolysis process, and the influences of reaction factors as reaction temperature and concentration of raw material solution were investigated. As the reaction temperature increases from 800 to $1000^{\circ}C$, the average particle size of the ITO powder increases from 40 nm to 100 nm, the microstructure gradually becomes solid, individual particles independently appear with the shape of polygon, the particle size distribution becomes increasingly irregular, the XRD peak intensity gradually increases and the specific surface area decreases. As the concentration of the raw material solution increases from 50g/l to 400g/l, the average particle size of ITO powder gradually increases, yet the particle size distribution appears more irregular. When the concentration is at 50 g/l, the average particle size of ITO powder is below 30 nm and the particle size distribution appears comparatively uniform. Nevertheless, when the concentration reaches 400 g/l, which is close to e saturated concentration, the particle size distribution appears extremely irregular, and the particles with the size ranging from 20 nm to 100 nm coexist. Along with the concentration rise, the XRD peak intensity gradually increases, yet the specific surface area decreases.

Internal Flow Analysis of Urea-SCR System for Passenger Cars Considering Actual Driving Conditions (운전 조건을 고려한 승용차용 요소첨가 선택적 촉매환원장치의 내부 유동 해석에 관한 연구)

  • Moon, Seong Joon;Jo, Nak Won;Oh, Se Doo;Lee, Ho Kil;Park, Kyoung Woo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.40 no.3
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    • pp.127-138
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    • 2016
  • Diesel vehicles should be equipped with urea-selective catalytic reduction(SCR) system as a high-performance catalyst, in order to reduce harmful nitrogen oxide emissions. In this study, a three-dimensional Eulerian-Lagrangian CFD analysis was used to numerically predict the multiphase flow characteristics of the urea-SCR system, coupled with the chemical reactions of the system's transport phenomena. Then, the numerical spray structure was modified by comparing the results with the measured values from spray visualization, such as the injection velocity, penentration length, spray radius, and sauter mean diameter. In addition, the analysis results were verified by comparison with the removal efficiency of the nitrogen oxide emissions during engine and chassis tests, resulting in accuracy of the relative error of less than 5%. Finally, a verified CFD analysis was used to calculate the interanl flow of the urea-SCR system, thereby analyzing the characteristics of pressure drop and velocity increase, and predicting the uniformity index and overdistribution positions of ammonia.