• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.36 no.3
• /
• pp.325-333
• /
• 2012

An experimental study was carried out to determine the correlation between the internal flow in a circular nozzle and elliptical nozzles with the external flow. The flow rate, spray angle and drop size were measured under various conditions of the injection pressure. Numerical simulations were attempted to investigate the internal flow structure in the elliptical nozzles, because the experimental study was limited in its measurements of flow velocity and pressure distributions in the relatively small orifice. In the case of the elliptical nozzles, the disintegration characteristics of the liquid jet were significantly different from those of the circular nozzle. Surface breakup was observed at the jet issued from the elliptical nozzles with injection pressure. This is due to the internal flow structure, which is reattached to the orifice wall at the minor axis plane of the elliptical nozzle, unlike that observed with the circular nozzle.

• Transactions of the Korean Society of Automotive Engineers
• /
• v.20 no.1
• /
• pp.39-45
• /
• 2012

In the standard CFD code, Lagrangian-Eulerian method is very popular to simulate the liquid spray penetrating into gaseous phase. Though this method can give a simple solution and low computational cost, it have been reported that the Lagrangian spray models have numerical grid dependency, resulting in serious numerical errors. Many researches have shown the grid dependency arise from two sources. The first is due to unaccurate prediction of the droplet-gas relative velocity, and the second is that the probability of binary droplet collision is dependent on the grid resolution. In order to solve the grid dependency problem, the improved spray models are implemented in the KIVA-3V code in this study. For reducing the errors in predicting the relative velocity, the momentum gain from the gaseous phase to liquid particles were resolved according to the gas-jet theory. In addition, the advanced algorithm of the droplet collision modeling which surmounts the grid dependency problem was applied. Then, in order to validate the improved spray model, the computation is compared to the experimental results. By simultaneously regarding the momentum coupling and the droplet collision modeling, successful reduction of the numerical grid dependency could be accomplished in the simulation of the high-pressure injection diesel spray.

• Proceedings of the KAIS Fall Conference
• /
• 2012.05a
• /
• pp.426-430
• /
• 2012

본 연구에서는 3차원 수치 해석 기법으로 SDR 반응기 내 유동 특성을 모사하여 유동 분포 및 체류 시간등을 확인하고 혼합 특성 개선을 위한 방법에 대해 연구하였다. 본 연구 대상 SDR 반응기는 입구 덕트와 반응기 본체의 접속 구간에 가이드 베인(Guide vane)이 설치되어 있고 그 바로 하부 지점에 흡수제를 분무하는 노즐이 설치되어 있다. 이는 처리가스가 반응기로 유입될 때 가이드 베인에 의해 선회류를 형성하여 분무된 흡수제와의 혼합을 촉진시키기 위한 목적으로 설치하였다. 시간당 1,971$m^3/min$ at $260^{\circ}C$의 처리가스가 반응기 상부로 유입되어 가이드 베인을 거쳐 선회류를 형성한 후흡수제와 혼합되어 하부로 배출되는 구조이다. 유동 특성을 분석한 결과, 처리가스가 반응기 중앙으로 강하게 편중되고 있었으며 반응기 양 측면으로 부상 기류가 형성되고 있음을 확인할 수 있다. 또한 강한 편류에 의해 체류시간도 매우 짧은 것으로 판단되는 바, 가이드 베인의 기류 안내 각도가 적합하지 못함을 확인할 수 있었다. 이는 곧 혼합 특성 저하에 따른 미반응 액적의 다량 발생과 함께 고착에 의한 스케일 형성 가능성이 매우 클 것으로 예상되므로 혼합 특성을 개선할 수 있는 설계 변경이 필요할 것으로 판단되었다. 따라서 편류를 해소하고 노즐 근처에서의 체공시간을 확보할 수 있도록 가이드 베인의 안내 각도를 더 크게 변경한 결과, 기존 설계상에서 본체 중앙에 형성되는 편류가 해소되고 선회류의 전개 각도가 커지면서 체류시간 역시 약 5초 이상으로 유지되고 있음을 확인할 수 있었다. 따라서 가이드 베인의 각도만 변경하더라도 본체 형상의 추가적인 변경없이 유동의 혼합 특성을 개선시킬 수 있을 것으로 판단되었다.

• Journal of ILASS-Korea
• /
• v.3 no.3
• /
• pp.33-41
• /
• 1998

In recently, a study on the lean combustion is investigated intensively, because it is expected that this method may decrease the harmful exhaust gas and improve fuel economy in gasoline engine. The problems of lean combustion system in gasoline engine are ignition difficulty, misfire and instability of combustion. The investigation on the optimization of fuel metering and the control of mixing gas flow may be critical to improve the performance of lean combustion. In the fuel injection gasoline engine, the formation of mixture influences strongly on the engine performance such that the importance of fuel metering system becomes apparent. First of all, a study on the fuel breakup characteristics of gasoline fuel injector was carried out in this paper. Fuel injectors are pintle and 4hole-2spray type. The purpose of this study is to clarify the atomization mechanism of spray injected into atomosphere field through electronic controlled-fuel injectors, and to analyze spray characteristics such as drop size distribution and mean drop diameter produced at fuel injector. In this paper, the spray development is observed by taking photograps using 80mm still-camera system, and drop sizes are measured by PMAS. From these experiment, spray pattern injected from gasoline fuel injectors was investigated clearly. Also, it was found that SMD and drop size distribution of injected fuel spray from gasoline fuel injectors.

• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.26 no.4
• /
• pp.604-613
• /
• 2002

Generation characteristics of electrospray droplets for highly viscous liquid have been investigated by measuring size distributions of droplets emitted from the Taylor cone using glycerol solutions with various conductivities. Because of very small volatility of glycerol, droplet sizes can be measured by an aerodynamic size spectrometer (TSI Aerosizer DSP) with negligible evaporation of droplets. For highly conducting and viscous liquid, the sizes of the droplets electrosprayed from the Taylor cone are found to be relatively insensitive to applied voltages and the electrosprays assisted by the corona discharge call produce monodisperse droplets as long as the corona intensity is not too high. Near the minimum flow rate where a liquid cone is stable, the spray tends to consist of a one -peak monodisperse distribution of drop lets. However, at high flow rates, the spray bifurcates into bimodal distributions, which are consistent with the result of the previous study for less viscous liquids than our liquids. For liquid flow rates (Q) below 1 nl/s, the measured droplet diameters by the aerosizer are in the range of 0.30 to 1.2 ${\mu}{\textrm}{m}$ for the glycerol solutions. The diameters of monodisperse droplets scale approximately with $r^*=Q_$\tau$(Q$\tau$){^1/3}$ where $r^*$ is a characteristic length and $\tau$is the electrical relaxation time of the fluid. However, when compared with several represe ntative scaling laws, the droplet diameters are two to six factors greater than those predicted by the scaling laws. This may be closely related to the combined effect of the much higher viscosity and the electrical charge on the jet breakup of glycerol so solution.

• Journal of Energy Engineering
• /
• v.7 no.1
• /
• pp.17-23
• /
• 1998

A simplified experiment was performed to figure out the atomization characteristics of highly viscous liquid of rice-bran oil by applying ultrasonic energy to improve the atomization of spray droplets. A spray system, an ultrasonic system, and three kinds of pintle-type nozzles(pin-edge angle: 5 , 10 , 15 ) were manufactured. To investigate the effects of ultrasonic energy on the atomization of a highly viscous liquid, a phase doppler particle analyzer was used for the measurement and calculation of spray droplets data. Nozzle opening pressures were chosen of 3 levels, i.e, 10, 13, 16 MPa. As a result, it could be concluded that the ultrasonic energy was effective to improve the spray atomization when applied to the fuel by means of 3 different nozzles because of the effects of the liquid fuel cavitation and relaxation between molecules caused by ultrasonic energy. The improvement rate of the spray atomization by the ultrasonic spray atomization by the ultrasonic spray compared with the conventional spray was about 10% increase in the case of pintle type nozzles. With the increase of pin-edge angles the distribution lines by nozzle opening pressures are declined for both conventional and ultrasonic sprays. This means that the increase of the pin-edge angle improves the atomization of sprays.

• Transactions of the Korean Society of Mechanical Engineers B
• /
• v.25 no.10
• /
• pp.1400-1407
• /
• 2001

The size distributions of electrospray droplets from the Taylor cone in cone-jet mode are directly measured by using a freezing method and a transmission electron microscope (TEM) image processing technique. These results are compared with the data obtained by an aerodynamic size spectrometer (TSI Aerosizer DSP). The use of glycerol seeded with NaI and a freezing method make it possible to sample droplets with their original sizes preserved. Since pictures of droplets are taken with TEM with very low vapor pressure of the solution, evaporation is suppressed by freezing. For liquid flow rates below 1 nl/sec, the measured droplet diameters by the TEM image processing technique and the aerosizer are in the range of 0.25 to 0.32 m add 0.3B to 0.40m, respectively. Comparing the TEM data with the aerosizer measurements, it has been revealed that the TEM image processing technique can afford more accurate values of droplet size distributions in the submicron range of 0.1 to 0.4m.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.21 no.6
• /
• pp.961-970
• /
• 1997

A numerical method is presented to predict and analyze the shape of a growing billet produced from the "spray forming process" which is a fairly new near-net shape manufacturing process. It is important to understand the mechanism of billet growing because one can obtain a billet with the desired final shape without secondary operations by accurate control of the billet shape, and it can also serve as a base for heat transfer and deformation analysis. The shape of a growing billet is determined by the flow rate of the alloy melt, the mode of nozzle scanning which is due to cam profile, the initial positio of the spray nozzle, scanning angle, and the withdrawal speed of the substrate. In the present study, a theoretical model is first established to predict the shape of the billet and next the effects of the most dominent processing conditions, such as withdrawal speed of the substrate and the cam profile, on the shape of the growing billet are studied. Process conditions are obtained to produce a billet with uniform diameter and flat top surface, and an ASP30 high speed steel billet is manufactured using the same process conditions established from the simulation.imulation.

• Journal of the Korean Crystal Growth and Crystal Technology
• /
• v.2 no.2
• /
• pp.11-19
• /
• 1992

$SrTiO_3$powders were synthesized from the chloride and the nitrate aqueous solution by spray pyrolysis method using ultrasonic vibrator. The concentration of mother solution was prepared 0.05M and O.lM. The carrier gas flow rate was 0.5cm/sec and 1.5cm/sec, respectively. The formation processing was investigated in the 0.05M and 0.05cm/sec. The $SrTiO_3$powders could not be synthesized from chloride aqueous solution. The prepared powders from nitrate aqueous solution was SrTi03 with cubic structure and nearly sphere particle for all samples. Mean particle size was increased from $0.49{\mu}m$ to $0.67{\mu}m$ by changing the carrier gas flow rate from O.5cm/sec to 1.5cm/sec. Also, mean particle size increased from $0.49{\mu}m$to $0.55{\mu}m$by changing the concentration of mother solution from O.05M to O.1M. Atomizing droplet size was $14.3{\mu}m$. The shape of particles was very porous by evaporation of solvent at the initial step. But through the each step upwards, shape of particles was formed themselves into a nearly roundish.

• Transactions of the Korean Society of Automotive Engineers
• /
• v.17 no.2
• /
• pp.75-81
• /
• 2009

A study was performed to investigate the characteristics of two-phase jet injected into subsonic cross-flow using the external mixed gas blast two-phase nozzle. The shadowgraph method was adopted for the cross-flow jet visualization and PDPA system was used to measure droplet size, velocity, and volume flux. The atomization of two-phase jet is initially determined according to gas to liquid mass flow-rate ratio and the Reynolds number of cross-flows. The highest penetration trajectories of two-phase jet injected into cross-flow are governed by the momentum ratio at subsonic cross-flow. As GLR of two-phase jet injected into cross-flow increases, the droplet size decreases and the distribution area of volume flux increases. The distribution of volume flux that influenced by the counter vortex pair at the downstream of cross-flow is symmetric in shape of horseshoe.