• Title/Summary/Keyword: 부품 분리

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Durability Evaluation of Gangway Ring for the Articulated Bogie of High speed Railway Vehicle (고속철도차량 관절대차 갱웨이 링의 내구성 평가)

  • Kang, Gil-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.5
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    • pp.66-72
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    • 2019
  • To improve ride quality and running stability of high speed train(HST), it is important that connection between coaches adopts the articulated bogies by using a gangway ring, unlike the conventional independent bogies assembled with car bodies. Although the gangway ring should be ensured absolute safety against passenger movement between coaches during train operation, there is still a lack of quantitative durability criteria of that. Therefore, in order to improve the passenger safety of HST, it is important to study the test requirements on durability evaluation for the ring. In this study, seven mixed loading cases were derived from the triaxial loading(vertical/lateral/longitudinal) modes. The safety factor of each component is at least 2.4 or more from the results of the finite element analysis. In addition, fatigue safety was evaluated through durability analysis from the viewpoint of strain-life design. Durability tests for the gangway ring carried out a total of 10 million cycles in 4 phases load conditions. After the durability test, the defect of each component was investigated using nondestructive testing techniques.

Improvement of Microwave Water Surface Current Meter for Oblique Angle Measurements (편각측정을 위한 위한 전자파표면유속계의 성능개편각측정을 성능개선)

  • Kim, Young-Sung;Kim, Woo-Gu;Yang, Jae-Rheen;Koh, Deuk-Koo
    • Proceedings of the Korea Water Resources Association Conference
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    • 2008.05a
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    • pp.1789-1793
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    • 2008
  • 전자파표면유속계는 홍수유속측정을 위하여 개발된 기기로 평 갈수기에는 유속측정이 불가하여 프로펠러 유속계를 이용하고 있다. 현재 보급된 전자파표면유속계는 하천의 흐름방향에 나란하게 설치하였을 때에만 유속을 측정할 수 있는 기기의 구조상의 한계성 때문에 교량이 없는 지점에서는 유속측정이 불가하여 유량산정을 할 수가 없다. 또한 편각측정이 불가능하여 기기를 각 측선마다 이동 설치하여야 하기 때문에 유속측정시 효율성 떨어진다. 이에 홍수시 유량측정의 효율성을 증대시키고 전자파표면유속계의 활용도를 높이고자 편각측정이 가능하도록 전자파표면유속계의 성능을 개선하는 것이 본 연구의 주된 목적이다. 전자파표면 유속계에서의 편각 측정은 하천의 유속방향을 기준으로 정면에서 측정하면 수평 편각이 0도가 되며 좌우로 안테나를 회전하여 움직인 각도가 측정 편각으로 결정된다. 현장에서 전자파표면유속계의 사용시 편의성을 높이고 유량측정을 효율적으로 하기 위해서는 가급적 편각을 크게 해서 측정을 해야 하지만, 편각이 증가하면 전자파의 물리적 특성 때문에 반사된 신호의 수신 크기가 감소하여 측정이 불가능하게 된다. 이러한 문제를 해결하기 위해서는 유속 측정시 전자파 출력을 기존의 시스템보다 높게 물표면에 발사하여야 하며 안테나를 포함한 RF 모듈의 수신감도 및 지향성이 개선되어야 한다. 이에 편각측정이 가능하도록 이러한 사항에 주안점을 두어 새로운 시스템을 구성하였다. 수신감도 향상을 위해서는 물표면에 반사되어 돌아오는 신호를 가장 먼저 수신하는 안테나의 특성이 중요하며 그 다음 수신용 증폭기, IF 증폭기 순으로 개선이 필요하다. 본 연구에서는 안테나의 형태를 기존 파라볼릭 안테나에서 위상 배열 평면안테나로 변경하였으며, 이에 따른 이점으로는 송수신부를 분리하여 하나의 평면에 두 개의 안테나를 구성할 수 있다는 사항이다. 즉 외형적으로는 하나의 안테나로 보이지만 두 개의 안테나가 하나로 구성된 것이다. 송수신부를 분리하는 형태는 기존 파라볼릭 안테나에선 불가능한 구조로 변경에 따른 수신감도 향상은 수치적으로 10dB 이상 개선하였다. 송수신부 분리가 수신감도에 영향을 미치는 이유는 물표면으로 발사된 송신 신호의 일부가 수신단으로 유입되는 현상으로 누설되는 송신 신호를 최대한 차단하는 분리도가 수신 신호 검출에 직접적인 양향을 주기 때문에다. 평면 안테나를 적용하면 기존 파라볼릭 안테나에서 사용하던 써큘레이터라는 부품을 삭제할 수 있으며, 안테나의 구조적인 분리를 통해서 수신감도를 개선할 수 있었다. 안테나의 지향성은 발사하는 전자파의 빔폭 성능과 일치하며 각도 단위로 표시한다. 각도 값이 작을수록 전자파의 에너지가 한 곳에 집중된다고 말할 수 있다. 즉 빔폭이 크면 측정시 반사면적이 커져 정확한 지점의 유속을 측정하기 어려운 문제가 발생한다. 본 연구를 통해 빔폭은 기존 안테나 대비2도를 개선하였으며 25%의 개선 효과를 얻었다. 또한 수신감도 및 지향성 개선과 더불어 전자파의 출력을 기존 장비 대비하여 1.6배를 증가하여 편각측정을 위한 전자파표면 유속계의 성능을 개선하였다.

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Development of Aqueous/Semi-Aqueous Cleaning Agent and its Field Application to Cleaning Process of Electronic Parts (수계/준수계 세정제의 개발 및 전자부품 세정공정 현장적용 연구)

  • Kim, Han-Seong;Cha, An-Jeong;Bae, Jae-Heum;Lee, Ha-Yeoul;Lee, Myung-Jin;Park, Byeong-Deog
    • Clean Technology
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    • v.10 no.2
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    • pp.61-72
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    • 2004
  • In this study, aqueous/semi-aqueous cleaning agents which consist of organic solvent, surfactant, cosurfactant, and water were developed by changing formulation parameters such as organic solvent type and contents, surfactant type and contents, and cosurfactant/surfactant(A/S) ratio, etc.. And physical properties and flux removal of the formulated cleaning agents have been evaluated. Also, the performance of oil-water separation from the rinse water contaminated during the cleaning process was evaluated for its recycling. The formulated cleaning agents in this work expected to have good penetration because of their low viscosity and low surface tension values of 30.2~32.5 dyne/cm. The flux removal with the terpene type cleaning agent was higher than that with hydrocarbon type cleaning agent and two commercial products (CPA(commercial product A), CPB(commercial product B)). And the performance of oil-water separation by gravity settling from the rinse water contaminated with formulated cleaning agent and soils was shown to be very good. The cleaning agents developed in this work were applied to surface mounting technology(SMT) cleaning process for manufacturing electronic parts at L electronic company. As a result, the newly developed cleaning agents showed two times better cleaning speed for removal of solder cream than the conventional ond containing ethanol and IPA(isopropyl alcohol). In addition, malodor and VOC problems generated by the previous organic cleaning agents have been solved in the manufacturing field through introduction of the non-volatile and environmental-friendly cleaning agents to the field.

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Development of a purifying system to separate minute solid particles and water in oil (오일 속 미세입자 및 수분분리를 위한 청정기 시스템 개발)

  • Kim, Yong-Keun;Choi, Yoon-Hwan;Moon, Myung-Jun;Lee, Yeon-Won
    • Journal of Advanced Marine Engineering and Technology
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    • v.41 no.1
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    • pp.44-49
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    • 2017
  • In this research, a purifying system using a centrifugal filter equipped with a water separation component has been studied. Oil utilized for lubrication and cooling in marine engines becomes unable to achieve its original purpose over time as the accumulation of solid particles and water increases. Therefore, methods applying the Bernoulli equation to eliminate water in oil were investigated and proposed. As a result, a practical purifying system was designed and tested by an officially certified organization. The new purifying system is anticipated to contribute to the extension of the lifetime of oil in addition to damage reduction methods of mechanical parts.

A Study on the Snap-fit Design System in Injection Molding (사출성형에 있어서 스냅핏 설계 시스템에 관한 연구)

  • 강성남;허용정
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.2 no.2
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    • pp.1-5
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    • 2001
  • One of the major advantages of using engineering plastics is ease of part assembly through a locking mechanism known as a snap fit. The typical snap fit involves a short cantilever beam with a projection at the free end. which slides over a one way ramp on the mating part to lock in place. The tightness of the mechanism is determined by the lateral interference of the two sliding members If too small they become loose and can't hold together. while if too large. excessive force can be generated. causing failure of the cantilever beam during the assembly operation. Therefore. the accurate determination of the force-deflection relationship for cantilever beams is a key element in snap fit design. And also. the process of injection molding should be considered when cantilever beam is designed. But it is not easy for novice designers to design them appropriately because of the profound knowledge related to injection molding. In this paper. an intelligent design program has been developed and proposed to improve a conventional empirical design method.

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Change of Calcium Carbonate Crystal Size at steady state in CMSMPR(Continuous Mixed Suspension Mixed Produce Removal) Crystallizer (연속식결정화기 정상상태에서 탄산칼슘 결정크기 변화)

  • Han, Hyun Kak
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.7
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    • pp.714-719
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    • 2017
  • The controlled synthesis of inorganic materials with a specific size and morphology is an important factor in the development of new materials in many fields, such as nanoparticles, medicine, electronics, semiconductors, pharmaceutical sand cosmetics. Solution crystallization is one of the most widely used separation processes in the chemical and pharmaceutical industries. Calcium carbonate has attracted a great deal of attention in industry because of its numerous applications. The mean crystal size, crystal size distribution and morphology are important factors in the continuous crystallization process. In this study, the continuous crystallization of calcium carbonate by the calcium chloride process was investigated. The mean crystal size and crystal size distribution data were obtained by a particle size analyzer. The morphological imaging of the crystalswasper formed by SEM. Under steady state operation, the mean crystal size change was small, but increasing the input concentration and mixing rate increased the crystal size. In this operation, some aragonite was found, but the main crystal phase was calcite.

A Study on Development of the High-Power Low-Loss Waveguide Circulator for Ka-band Millimeter-Wave Seeker (밀리미터파대역(Ka-대역)탐색기용 고 전력 저 손실 도파관 순환기 개발에 관한 연구)

  • Jung, Chae-Hyun;Han, Sung-Min;Baek, Jong-Gyun;Lee, Kook-Joo;Park, Chang-Hyun;Kwon, Jun-Beom
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.17 no.6
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    • pp.83-88
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    • 2017
  • In this paper, a 3-port waveguide circulator of Ka-band millimeter-wave for isolation between transmit channel and receive channel at high power transmit mode is designed and fabricated for the seeker of the guided missile and circulator performance is verified through the S-parameter, high power and operation temperature test. At the configuration design, interface design between a seeker antenna and the circulator is considered and half-height of standard waveguide is applied for minimum and light weight body. The shape of permanent magnet and ferrite is optimized by simulation and tuning dielectrics at each port are placed for the best performance. In Fc(center frequency)${\pm}1000MHz$, designed waveguide circulator has below -20 dB return loss, below 0.5 dB insertion loss and below -23 dB isolation. It is found that circulator characteristics is similar to design results.

A Study on Monitoring System Architecture for Calculation of Practical Recycling Rate of End of Life Vehicle (폐자동차의 실질적 재활용률 산정을 위한 모니터링 체계에 관한 연구)

  • Park, Jung Whan;Yi, Hwa-Cho;Park, Myon Woong;Sohn, Young Tae
    • Clean Technology
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    • v.18 no.4
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    • pp.373-378
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    • 2012
  • The end-of-life vehicles (ELV) are important recycling sources, and there are several stages involved in the recycling such as dismantling, shredding, and treatment of shredder residues (ASR). The legal recycling rate should be at least 95% on and after 2015, while we need a proper system to monitor recycling of ELV components and to calculate the practical recycling rate. The paper suggests a monitoring system that calculates practical recycling rates of dismantled components by use of a database of standard recycling rate as well as a web-based monitoring, which is linked to the Eco Assurance system for electric & electronic equipment and vehicle (EcoAS). Also the system supports dismantling and monitoring process by incorporating a standard vehicular component database, which facilitates recording dismantled weight data but also monitoring of dismantled components.

Introduce for Development of Pyro Valve of Vehicle Holding Device for KSLV-II (한국형발사체 발사체고정장치용 파이로밸브 개발 소개)

  • Ji, Sang-Yeon;Kang, Sun-Il;Lee, Young-Ho
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.26-29
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    • 2017
  • KARI has been conducting R&D for independent development of KSLV-II since 2010. Vehicle holding device is a device for vertically standing SLV on the launch pad of launch complex and fixing the lower part of vehicle in order to firmly fix vehicle so that SLV does not fall from an external load such as a wind load. When thrust generated after the 1st stage engine ignition of SLV must exceed the takeoff weight of vehicle, and holding device should be quickly released so that it does not interfere with takeoff of vehicle like other ground equipment at the beginning of the launch. Pyro-valve is one of the key components constituting VHD, and it should have high reliability and quick response characteristics with similar functional parts applied to launch vehicle separation device and satellite separation device. Through this paper, I intend to broaden the overall understanding of the development process of pyro-valve for VHD and KSLV-II.

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Separation of Non-covalently Functionalized Graphene Nanoplatelets via Salting-out Process (염석법을 이용한 비공유 기능기화된 그래핀 나노플레이트렛의 분리 공정 연구)

  • Kim, Joonhui;Yoo, Sung Chan;Cha, Jaemin;Ryu, Hojin;Hong, Soon Hyung
    • Composites Research
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    • v.32 no.3
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    • pp.134-140
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    • 2019
  • Graphene nanoplatelets (GNP), one of the graphene derivatives is famous as the most proper candidate for industrial applications. However, current performance of GNPs as reinforcing filler in composites is limited by their agglomeration and physicochemical heterogeneity. Herein, an approach to produce non-covalently functionalized GNPs (F-GNPs) is reported which possesses potential to be extended as the industrial level of mass production. The one-step functionalization process uses melamine, a low-cost chemical, to prevent agglomeration and dispersion in polar solvents. Furthermore, a purification strategy called salting-out process based on differences in the dispersibility of the individual F-GNP flakes is reported to separate F-GNPs. The functionalization and separation process developed in this paper provides a strategy to use GNPs at the industrial level in composite applications.