• Title/Summary/Keyword: 부식 전류밀도

Search Result 35, Processing Time 0.022 seconds

Properties on the Calcareous Deposit Films Formed in Submerged Zone and Tidal Zone of Steel Pipe by Cathodic Current Process (음극전류 프로세스에 의해 강관 해중부 및 간만대 부위에 형성된 석회질 피막의 특성 분석)

  • Park, Jun-Mu;Gang, Jae-Uk;Hwang, Seong-Hwa;Gang, Jun;Lee, Myeong-Hun
    • Proceedings of the Korean Institute of Surface Engineering Conference
    • /
    • 2015.11a
    • /
    • pp.351-351
    • /
    • 2015
  • 음극방식법은 피방식체에 외부전원을 인가하거나 보다 활성 금속을 전기적으로 연결하여 피방식체를 일정 전위까지 음극분극 되도록 하여 부식을 억제하는 방법이다. 해수 중 음극방식을 실시할 경우 생성되는 석회질 피막(Calcareous deposit)은 소요전류밀도 감소로 인한 희생양극의 수명연장 및 물리적 방호벽 역할을 한다. 그러나 일반적인 석회질 피막은 세라믹과 같은 화합물로써 밀착력이 매우 약하며, 적지 않은 피막 형성 시간이 소요된다. 따라서 본 연구에서는 해수 중 음극전류 프로세스를 응용하여 실제 강관의 해중부 및 간만대 영역까지 석회질 피막을 균일-치밀하게 형성시키기 위한 최적의 조건을 찾고자 하였다. 각 조건별로 제작된 석회질 피막은 SEM, EDS 및 XRD를 통해 막의 모폴로지, 조성원소 및 결정 구조를 분석하였으며, 이를 바탕으로 희생양극 종류(Al, Zn) 및 1, 3, $5mA/m^2$의 전류밀도 조건에서 부위-기간별 형성된 석회질 피막의 메커니즘을 해명하였다. 또한 밀착성과 내식특성을 평가하기 위해 테이핑 테스트, 침지-자연전위 거동을 분석 및 평가하였다.

  • PDF

Formation of calcareous deposit films on steel pipe by cathodic protection process in natural seawater and their properties (해수 중 음극방식 프로세스에 의한 강관의 석회질 피막 형성 및 특성 분석)

  • Park, Jun-Mu;Choe, In-Hye;Gang, Jae-Uk;Gang, Jun;Lee, Chan-Sik;Lee, Myeong-Hun
    • Proceedings of the Korean Institute of Surface Engineering Conference
    • /
    • 2015.05a
    • /
    • pp.192-193
    • /
    • 2015
  • 음극방식은 피방식체를 일정 전위로 음극분극 하는 원리로써 외부전원을 인가하거나 비전위의 금속을 희생양극으로 연결하여 방식하는 방법이다. 해수 중에서 음극방식을 실시할 경우 음극 표면에 용존산소 환원반응과 수소발생반응이 일어나 $OH^-$ 이온이 발생하게 된다. 이러한 반응에 의해 생성되는 석회질 피막 (Calcareous deposit)은 강구조물의 부식방지를 위한 물리적인 방호벽 역할을 하면서 용존산소의 확산 및 이동을 억제하며, 전류밀도를 감소시킨다. Potentiostat 및 rectifier를 이용하여 정전위 및 정전류 조건에서 형성된 석회질 피막을 SEM, EDS, XRD를 통해 분석하고 이를 바탕으로 양극의 종류(Al, Zn) 및 1, 5, $10mA/m^2$의 전류밀도 조건에서 실제 강관에 형성된 석회질 피막의 메커니즘을 해명하였다. 또한 석회질 피막 형성 시 Steel Wire Mesh를 설치하여 그 영향에 대해서도 분석하였다. 석회질 피막의 내구성은 침지-자연전위 및 밀착성 테스트를 통해 평가되었다.

  • PDF

Influence of Current Density Application Time on the Corrosion Damage of Offshore Wind Steel Substructure in Galvanostatic Corrosion Experiment (해상풍력 하부 구조물용 강재의 정전류 부식 시험 시 전류밀도 인가 시간이 부식손상에 미치는 영향)

  • Lee, Jung-Hyung;Park, Jae-Cheul;Han, Min-Su;Jang, Seok-Ki;Kim, Seong-Jong
    • Journal of the Korean institute of surface engineering
    • /
    • v.49 no.5
    • /
    • pp.431-438
    • /
    • 2016
  • This research investigated the relationship between the corrosion damage characteristics of offshore wind steel substructure and the time of current density application by electrochemical accelerated short-term corrosion test. The galvanostatic corrosion was conducted on the steel specimens in natural seawater with a constant current density ranging from $1mA/cm^2$ to $200mA/cm^2$ for 1 ~ 180 min. Macro and micro observation was carried out on the surface of the corrosion damaged area using SEM and 3-dimensional analysis microscope. The weight loss of the specimens before and after was calculated as the difference between the initial weight prior to corrosion and weight after removal of the corrosion product. It was shown that during galvanostaic corrosion process, the corrosion behavior could be characterized by the onset of pitting corrosion in the early stage and the uniform corrosion in the late stage, showing damage development in the depth direction with the time of current application. The result of the 3D analysis revealed that both damage depth and surface roughness increased with increasing time of current application. The weight loss curves with time showed that a coefficient of determination ($R^2$) was relatively high for the relationship between the time of current application and weight loss. As a result, the degree of corrosion can be controlled by simply varying the time of current application.

Study on the Corrosion and Cavitation Erosion Control of Glass Flake Lining for Mild Steel in Marine Environment (해양환경 중에서 Glass Flake 라이닝 강재의 부식과 캐비테이션 침식 방지에 관한 연구)

  • Lim, Uh Joh;Kim, Seong Hoon
    • 유체기계공업학회:학술대회논문집
    • /
    • 2000.12a
    • /
    • pp.359-365
    • /
    • 2000
  • Port facilities and marine structures used in marine environment were encountered to corrosion damages because of the influence of $Cl^-$. Generally, to protect these accidents, mainly applied anti-corrosion paint and epoxy coating. But it was still remained erosion-corrosion damage such as impingement erosion, cavitation erosion, deposit attack. There was needs to develope the new coating materials to protective those corrosion damages. This paper, polyester glass flake, vinylester glass flake lining and epoxy coating for SS were investigated electrochemical tests and cavitation erosion test for corrosion behaviour under sea water. The main results obtained are as follows, 1) Surface of epoxy coating appear erosion pin hole but surface of polyester glass flake and vinylester glass flake lining do not appear erosion pin hole after impingement-cavitation erosion test in sea water. 2) Weight loss of polyester glass flake and vinylester glass flake lining do not occur after impingement-cavitation erosion test in sea water. 3) Corrosion current density of polyester glass flake lining less drained than epoxy coating and substrate under corrosion potential.. 4) Corrosion current density of vinylester glass flake lining with three coating less drained than that of polyester glass flake lining with two coating.

  • PDF

Synthesis and Performance of Dialkylamine (di-)nitrobenzoates for Vapor Corrosion Inhibitor (기화성방청제 Dialkylamine (di-)nitrobenzoates 합성 및 방청성능)

  • Chun, Yong-Jin;Park, Yong-Sung;Soh, Soon-Young
    • Applied Chemistry for Engineering
    • /
    • v.10 no.1
    • /
    • pp.6-11
    • /
    • 1999
  • Dialkylamine (di-)nitrobenzoates as vapor corrosion inhibitor were synthesized with dialkylamines and (di-)nitrobenzoic acids. The compounds were analyzed by elemental analyzer, FT-IR and $^1H$-NMR spectrophotometer. Corrosion inhibition of synthetic compounds and additives [$(NH_4)_2CO_3$, $NaHCO_3$] against ferrous and non-ferrous metal was investigated by potentiostatic method [1% (w/v) corrosion inhibitor in 1M $Na_2SO_4$ aqueous solution] respectively. For corrosion inhibition of ferrous metal, dialkylamine 4-nitrobenzoates were better inhibitor than dialkylamine 3, 5-dinitrobenzoates, the passivating current density ($i_p$) of dialkylamine 4-nitrobenzoate was shown $4.78mA/cm^2$. While, for non-ferrous metal, dialkylamine 3, 5-dinitrobenzoates were better, those of dipropylamine 3, 5-dinitrobenzoate and hexamethyleneimine 3, 5-dinitrobenzoate were shown 36 and $37mA/cm^2$. Additive effect of $(NH_4)_2CO_3$ and $NaHCO_3$ for corrosion inhibition of ferrous metal was excellent but that of non-ferrous metal was not. Optimum ratios of diethylamine 4-nitrobenzoate with $(NH_4)_2CO_3$ and $NaHCO_3$ were 4 : 6 and 5 : 5 (V/V), and passivating current densities ($i_p$) of the mixtures were shown 0.26 and $0.85mA/cm^2$, respectively.

  • PDF

An Electrochemical Evaluation on the Corrosion Resistance of Heavy Anticorrosive Paint (중방식도료의 내식성에 관한 전기화학적 평가)

  • Sung Ho-Jin;Kim Jin-Kyung;Lee Myung-Hoon;Kim Ki-Joon;Moon Kyung-Man
    • Journal of Advanced Marine Engineering and Technology
    • /
    • v.29 no.5
    • /
    • pp.519-525
    • /
    • 2005
  • An electrochemical evaluation on the corrosion resistance for heavy anticorrosive paint(DFT:25um) was carried out for 5 kinds of heavy anticorrosive paints such as high solid epoxy(HE), solvent free epoxy(SE). tar epoxy(TE), phenol epoxy(PE). and ceramic epoxy(CE). Corrosion current densities obtained by Tafel extrapolation method from anodic and cathodic polarization curves didn't correspond with the values obtained by AC impedance measurement, however, the values of polarization resistance obtained from the cyclic voltammogram showed a good tendency corresponding well with the values of AC impedance measurement. Futhermore there was a good correlation against the corrosion resistance evaluation between passivity current density of the anodic polarization curve and diffusion limiting current density of the cathodic polarization curve. And corrosion resistance increased with corrosion potential shifting to noble direction. From the results discussed above. HE and CE had a relatively good corrosion resistance than other heavy anticorrosive paints.

Structure of Calcareous Coating Films and Their Characteristics in Natural Seawater with Dissolved CO2 Gas (해수 중 CO2 기체의 유입에 의해 제작한 코팅막의 구조와 특성)

  • Gang, Jae-Uk;Park, Jun-Mu;Gang, Jun;Lee, Myeong-Hun
    • Proceedings of the Korean Institute of Surface Engineering Conference
    • /
    • 2014.11a
    • /
    • pp.309-309
    • /
    • 2014
  • 음극방식법은 피방식체에 외부전원을 인가하거나 보다 활성인 금속을 전기적으로 연결하여 피방식체의 전위가 일정 전위까지 음극분극 되도록 하여 부식을 억제하는 방법이다. 이러한 음극 방식의 결과로 $OH^-$이온이 금속 표면 부근에 생성되고 금속/해수 사이의 pH 증가를 유발하게 되며, 높은 pH는 $Mg(OH)_2$$CaCO_3$의 석출을 유발한다. 전착 박막은 각각 1, 3, 6, 12시간 및 5, 15, $20mA/cm^2$의 전류 밀도 조건에서 자연 해수, $CO_2$ 가스가 용해된 해수 용액 내에서 스틸 기판 상에 전기적 증착기술을 가해 형성되었다. 상기 조건에서 증착 된 박막의 내용물은 주사 전자 현미경 (SEM) 및 X-선회절(XRD)에 의해 조사되었다. 또한 코팅 박막의 내식성은 전기화학적 양극 분극시험에 의해 평가되었다.

  • PDF

The Variation of Cu Recovery by Electrowinning Conditions and Their Mineralogical Characteristics from Cathodic Deposition-powdered Copper (전기분해 조건에 따른 구리 회수 변화와 음극회수-구리분말에 대한 광물학적 특성)

  • Cho, Kang-Hee;Kim, Bong-Ju;Choi, Nag-Choul;Park, Cheon-Young
    • Journal of the Mineralogical Society of Korea
    • /
    • v.27 no.4
    • /
    • pp.183-195
    • /
    • 2014
  • In order to study the mineralogical characteristics of a cathodic deposition-metallic powder, electrowinning experiments were carrier out on different electrolytic solutions at varying electric distances and electric currents. Under the same experimental conditions, Cu recovery was obtained much more effectively using a sodium chloride electrolyte than with a sulfuric acid electrolyte. In XRD analysis, copper ($Cu^0$), chalcanthite and cuprite were identified in the sulfuric acid electrolyte, while copper, nantokite and chalcanthite were observed in the sodium chloride electrolyte. In the sodium chloride electrolyte solution, increasing the electric distance and the electric current increased the Cu recovery rate, anode weight and anodic corrosion. The results of XRD analysis with non-pulverized cathodic deposition-metallic powder showed the average copper crystallite size was increased by increasing the electric current and decreasing the electric distance. It is suggested that the mass transfer was controlled with diffusion on the boundary between the electrode and the electrolytic solution due to the formation of dendrite copper.

Durability Performance Evaluation On Early-Aged Concrete with Rice Husk Ash and Silica Fume (Rice Husk Ash와 실리카퓸을 혼입한 초기재령 콘크리트의 내구성능 평가)

  • Saraswathy, Velu;Kwon, Seung-Jun
    • Journal of the Korea Concrete Institute
    • /
    • v.27 no.4
    • /
    • pp.343-351
    • /
    • 2015
  • Currently, lots of researches have been performed for reducing cement usages due to increasing social/engineering problems caused by $CO_2$ emission. Supplementary cement materials like fly ash, slag, and silca fume are usually employed for cement replacement, and nowadays rice husk ash (RHA) is widely studied for enhancement of concrete performance as mineral admixture. In this paper, concrete samples with RHA and SF which is known for its engineering advantages are prepared and a resistance to chloride attack is evaluated in early-aged concrete. For the work, replacement ratios of 10~30% for RHA concrete and 2~8% for SF concrete are considered, and various durability tests such as density, void, sorptivity, current measurement, and chloride diffusion coefficient are performed including mechanical test like compressive and tensile strength. Replacement of RHA 10~15% shows better improvement of corrosion resistance and strength than that of SF 2~4% and normal concrete, which shows a strong applicability for utilization as construction materials.

Effects of Addition of Al foil for Electrolytic Capacitors I. Shape Parameters of Etch Tunnel and Capacitance (전해 콘텐사용 알루미늄박의 애칭특성에 미치는 황산첨가의 영향 I. 에치터널의 형상 및 정전 용량)

  • Kim, Seong-Gap;Yu, In-Jong;Jang, Jae-Myeong;O, Han-Jun;Ji, Chung-Su
    • Korean Journal of Materials Research
    • /
    • v.10 no.5
    • /
    • pp.369-374
    • /
    • 2000
  • In order to investigate the effects of addition of 1M sulfuric acid to the etching solution or 1M hydrochloric acid on the etching behavior of aluminum foil for electrolytic capacitors, the changes in the density of etch pit, the length and diameter of etch tunnels and the capacitance were analyzed using SEM, TEM, LCR meter etc. Sulfate ion as a corrosion inhibitor was contributed to the increase of the surface area comparing with chloride ion. By adding sul-furic acid the density of etch pit and the length of etched tunnel increased and the diameter of the tunnel decreased, resulting in the increase of capacitance. It was also shown that the capacitance decreased when the current density was below $0.9A/\textrm{cm}^2$, while remarkably increased in the other case.

  • PDF