• Title/Summary/Keyword: 부식

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A Study on the strees corrosion cracking of the pressed aluminum alloy (알루미늄 합금 압출재(Al 6xxx계)의 응력부식균열(SCC) 거동)

  • Lee, Jeong-Hwa;Gwon, Yu-Hyeon;Kim, Sang-Ho
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2009.05a
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    • pp.217-218
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    • 2009
  • 최근 경량화, 리사이클성, 기기의 소형화, 내환경성 등의 이점을 가지고 있는 알루미늄 합금이 여러 분야서 재인식 되고 있다. 그러나 이런 알루미늄 합금이 부식 환경에 노출 될 경우 음력부식균열이 발생할 수 있게 된다. 이러한 음력부식균열의 발생은 알루미늄의 기계적 특성에 안 좋은 영향을 미치므로 제품의 품질저하, 수명 단축, 효율저하, 재해발생 등 직간접적으로 광범위한 피해를 입게 되기에 부식에 대한 많은 연구가 진행이 되고 있다. 이 중에 고비강도용 알루미늄 압출소재인 Al 6xxx계 합금의 열처리 및 조성 변화에 따른 음력부식 균열의 거동에 대해 연구하였다. 응력부식균열 시험은 SSRT시험으로 많이 하고 있는데, 이 시험은 인장시편을 부식 환경 하에 노출하면서 천천히 일정한 변형속도로 당기는 시험이다. 본 연구에서는 Strain rate를 ${10^{-6}}s^{-1}$ 부식용액은 1M-NaCl + 0.6M-$Na_{2}SO_{4}$ + 0.3%-$H_{2}O_{2}$을 사용하여 시험을 하였다. 그러나 시험에 대한 분석은 Tafel polarization curve, SEM, OMS를 이용하였다.

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The Corrosivity Evaluations on Soil Surrounding the Buried Steel Piles under Manufacturing Plants (플랜트 하부의 강파일 인접 토양의 부식성 평가)

  • Jung, Sungwon;Park, Kyeong-Wan;Jeon, Jae-Young
    • Plant Journal
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    • v.12 no.1
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    • pp.37-43
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    • 2016
  • The corrosivity evaluations on soil surrounding the buried steel piles under manufacturing plants. It was proven that the soil structure of this sample area is composed of several soil layers, and that each layer show the different corrosivity. The predicted average corrosion rates of some layers are about 0.33mm/y, which is over than the general corrosion rate, 0.01-0.02mm/y.

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ACSR Inner Corrosion Detection by Eddy Current Sensor (와전류센서를 이용한 ACSR 전선의 내부부식 검출)

  • 강연욱;강지원;양병모;정재기
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.12 no.1
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    • pp.12-19
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    • 1998
  • This paper deals with ACSR(Aluminum Conductor Steel Reinforced) inner corrosion detection using a detector which automatically runs on an ACSR distribution line and inspects the inner corrosion of the conductor by utilization of the nondestructive eddy current test. According to corrosion appearance and development of ACSR, the impedance change of the eddy current coils is theoretically verified. And then specifications and performances of the detector are described. Experimental procedures and desirable test results are reported. In conclusion, this detector can realize the nondestructive detecting of an ACSR inner corrosion. Upgrading the maintenance efficiency and improving the reliability of distribution line, whether is covered with insulating materials or not, would be expected by this nondestructive test method.method.

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An Experimental Study of Corrosion Characteristics and Compounds by Corrosion Factors in Iron Artifacts (철제유물 부식인자에 대한 부식양상 및 부식화합물 실험 연구)

  • Park, Hyung Ho;Lee, Jae Sung;Yu, Jae Eun
    • 보존과학연구
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    • s.33
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    • pp.33-43
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    • 2012
  • The corrosion phenomena of the iron artifacts was studied by morphology observation and instrumental analysis(EDS, XRD, Raman) with various corrosion factors in oder to verify to confirm the danger of corrosion factors. Corrosion compounds were collected by depositing pure Fe powder(99%) into a HCl, $HNO_3$, $H_2SO_4$, and $H_2O$ solution which contained the corrosion factors. Stereoscopic-microscope observations were then conducted determine the colors and shapes of the collected corrosion compounds, and SEM-EDS analysis was conducted to confirm the corrosion factors and the growth of these compounds. X-ray diffraction (XRD), Raman analyses were conducted to examine the crystal structure and compositions of the created corrosion compounds. The results of the experiment revealed that corrosion speed was faster in an acidic environment and corrosion of HCl and $H_2SO_4$ was greater than that of $HNO_3$. The corrosion compounds of HCl grew into a needle or chestnut-like shape after being affected by Cl- ion, and XRD and Raman analyses detected goethite and lepidocrocite. The corrosion compounds of $H_2SO_4$ was affected by S ion and grew into a slender-needle-like or cylindrical shape, and the XRD and Raman analyses detected goethite and lepidocrocite. The corrosion compounds of $HNO_3$ grew into a spherical or plate-like shape after being affected by O ion and the XRD and Raman analyses detected magnetite and lepidocrocite. Although the corrosion compounds of $H_2O$ grew into a spherical or plate-like shape after being affected by O ion, most of them were observed to have had spherical shapes, and the XRD and Raman analyses failed to detect corrosion compounds in them. It was found in the study that corrosion characteristics and compounds are diversely displayed according to the corrosion factor.

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Crevice Corrosion Properties of PWR Structure Materials Under Reductive Decontamination Conditions (환원제염조건에서 가압경수로 구조재료의 틈부식 특성)

  • Jung, Jun-Young;Park, Sang Yoon;Won, Hui Jun;Choi, Wang Kyu;Moon, Jei Kwon;Park, So Jin
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.12 no.3
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    • pp.199-209
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    • 2014
  • Crevice corrosion tests were conducted to examine the corrosion properties of HYBRID (HYdrazine Base Reductive metal Ion Decontamination) which was developed to decontaminate the PWR primary coolant system. To compare the corrosion properties of HYBRID with commonly existing decontamination agents, oxalic acid (OA) and citric oxalic acid (CITROX) were also examined. Type 304 Stainless Steel (304 SS) and Alloy 600 which are major components of the primary coolant system in Pressurized Water Reactor (PWR) were evaluated. Crevice corrosion tests were conducted under very aggressive conditions to confirm quickly the corrosion properties of primary coolant system structure components which have high corrosion resistance. Pitting and IGA were occurred in crevice surface under OA and CITROX conditions. But localized corrosion was not observed under HYBRID condition. Very low corrosion rate of less than $1.3{\times}10^{-3}{\mu}m/h$ was observed under HYBRID condition for both materials. On the other hand, under OA condition, Alloy 600 indicated comparatively uniform corrosion rate of $4.0{\times}10^{-2}{\mu}m/h$ but 304 SS indicated rapid accelerated corrosion in lower case than pH 2.0. In case of HYBRID condition, general corrosion and crevice corrosion were scarcely occurred. Therefore, material integrity of HYBRID in decontamination of primary coolant system in pressurized water reactor (PWR) reactor was conformed.

Evaluation of corrosion resistance for various coated steel sheets by different types of corrosion test method (내식성 코팅 강재의 부식시험 종류 별 내식성 비교 평가)

  • Park, Jae-Hyeok;Hwang, Seong-Hwa;Park, Jun-Mu;Eom, Jin-Hwan;Yun, Yong-Seop;Lee, Myeong-Hun
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2017.05a
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    • pp.163-163
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    • 2017
  • 철강재는 대량 생산이 가능하여 경제성이 뛰어나고 기계적 성질도 우수하여 다양한 산업 분야에서 널리 사용되고 있다. 그러나 철강재는 부식 환경에 취약하기 때문에 그 용도에 따라 다양한 내식성을 부여하는 표면처리를 적용하고 있다. 이러한 철강재에 대한 내식성 표면처리로는 용융아연도금(HDG)과 용융알루미늄도금(HDA)이 우수한 내식성과 다양한 특성으로 널리 사용되고 있으며 아연과 알루미늄을 접목시킨 갈바륨(GL)도금 또한 우수한 내식성 코팅으로 알려져 있다. 또한 최근에는 기존 용융아연도금에 알루미늄(Al) 과 마그네슘(Mg)을 첨가한 3원계 도금강판이 개발되어 기존 용융도금강판 대비 고내식 코팅으로 알려져 있으며 그 적용은 점차 확대되고 있는 추세이다. 일반적으로 이와 같은 강판소재의 내식성 평가에 대해서는 실제 사용할 환경에 폭로하여 비교-시험 하는 것이 가장 확실하고 신뢰도가 높은 방법이다. 그러나 이러한 방법은 경우에 따라 수년에서 수십년에 이르는 장시간이 소요된다. 그러므로 이 방법을 대체하기 위한 각종 가속적 부식 시험들이 널리 적용되고 있다. 즉, 그 목적이나 용도에 따라 염수분무(SST), 침지(Immersion) 및 전기화학적 분극(Polarization) 등 실내에서 부식 시험 하는 방법이 사용되고 있다. 한편, 이러한 부식 가속 시험들은 실제 외부에서 폭로 시험한 결과와의 상관성이 불명확한 경우가 많아 종종 해석에 어려움을 갖고 있는 실정이다. 또한 이 시험 방법들은 동일 재료를 시험하더라도 시험방법의 차이에 따라 부식요인이나 해석방법이 다르므로 인해 그 내식성 결과가 다르게 나타날 수 있다. 그 중 시험목적에 따라 전기화학적 분극 또는 임피던스 분광법(EIS)과 건조 및 습윤 등의 부식 환경 인자들을 적용한 복합부식시험(CCT) 방법은 근사한 대안으로 주목받고 있다. 하지만 이들 시험 또한 실제 부식 환경과는 여러 환경 및 요인들이 다르기 때문에 그 시험방법에 따라 목적하는 시험 결과가 상이하게 나타날 수 있어 해석-평가 하기에 종종 곤란을 갖는다. 이에 따라 최근에는 재현성이 우수하고 실제 부식 환경을 유사하게 모사할 수 있는 내식성 시험과 해석-평가에 대한 내용이 주요한 과제로 사료되고 있다. 본 연구에서는 다양한 내식성 코팅 강판소재들에 대하여 염수분무(SST), 복합부식(CCT), 갈바닉 시험, EIS 시험을 통하여 부식시험 종류 및 시험 환경, 코팅 소재 별 부식경향을 비교-분석하고자 하였다. 또한 이들 부식 진행과정에서는 미세구조관찰(SEM), 결정구조 분석(XRD) 및 원소조성 분석(EPMA)을 통해 다양한 조건에 따른 강판소재들의 부식경향을 비교-평가하고, 실제 환경과의 상관성 및 가속관계를 도출하고자 하였다.

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Relative Corrosion Environment Conditions of Steel Box Members Examined by Corrosion Current Measurement (부식전류 평가를 통한 강박스 부재의 상대적 부식환경 평가)

  • Jin, Yong-Hee;Ha, Min-Gyun;Jeong, Young-Soo;Ahn, Jin-Hee
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.6
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    • pp.171-179
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    • 2020
  • In this study, a local corrosion environment monitoring was conducted using steel box specimen fabricated to be the same as actual steel bridge members. The steel box specimen that obtained the same corrosion environment as a steel bridge was classified into the upper plate, bottom plate and web plate. Atmospheric corrosion monitoring sensors(ACM sensors) were installed in each corrosion monitoring member of a steel box specimen to measure the corrosion current and examine time of wetness for each monitoring member. The time of wetness and accumulated corrosion current of each monitoring member were calculated from the measured corrosion current using ACM sensors. The corrosion environment that appeared for each of the steel box members was evaluated from monitoring corrosion environment data as the corrosion current, time of wetness, mean corrosion depth of each monitoring member. Additionally, the atmospheric corrosion environment monitoring was also conducted to compare with the local corrosion environment of steel box members. From these local corrosion environment monitoring for the steel box specimen, the relationship between the relative corrosion environment and mean corrosion depth of each steel box member was examined.

A Study on the Temporal Correlation of Long-term Exposure Test and Accelerated Corrosion Test of Rebar (장기폭로 시험과 철근 부식 촉진시험의 시간적 상관성에 관한 연구)

  • Lee, Min-Woo;Park, Sang-Soon
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.2 no.4
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    • pp.307-313
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    • 2014
  • Recent interest in the increased structural performance and durability evaluation of this concrete structure in a salt damage environment is increasing. The most secure and reliable method of accelerated corrosion test is a method to carry out the rebar corrosion monitoring can be exposed directly to the marine test site exposure. However, long-term exposure testinghas the disadvantage that a long period is necessary. So, a lot of research on RC of salt damage environment have beenpromoted as alternatives to replace this. However, accelerated corrosion test, in the short term only is appropriate and is but an accelerated test method to evaluate the critical chlorine concentration, there is a difficult problem that you still get the answer. It is one of the correlation problems accelerated test correspond to a certain period of exposure environment. Therefore, in this study, to clarify the differences rebar corrosion beginning, through the actual corrosion accelerated test in corrosion time and laboratory test chamber of the structure of the marine environment results in both environments, it is an object of correlation coefficient derived.

A Probabilistic Corrosion Rate Estimation Model for Longitudinal Strength Members of Tanker Structures (유조선 종강도부재의 확률론적 부식속도 예측모델의 개발)

  • Jeom-Kee Paik;Young-Eel Park
    • Journal of the Society of Naval Architects of Korea
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    • v.35 no.2
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    • pp.83-93
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    • 1998
  • The twin aims of the present study are to develop a PC program for the statistical analysis of the measured cohesion data and to suggest a probabilistic corrosion rate estimation model for longitudinal members of tanker structures. A data analysis for the corrosion rate statistics(i.e., mean, standard deviation) as a function of the corrosion parameters is established for various structural member categories/locations of interest. Development of the computer program is focused on possible operation together with future addition of more corrosion data as they become available. To investigate the influence of the corrosion protection scheme a series of the corrosion analysis varying the life of coating are carried out and several different corrosion models as a function of time are suggested depending on the coating life.

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HCP Evaluation Considering Property of Cement Mortar and Steel Corrosion (건조 상태의 시멘트 모르타르 특성과 철근 부식량을 고려한 HCP 평가)

  • Ryu, Hwa-Sung;Yoon, Yong-Sik;Kwon, Seung-Jun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.5 no.2
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    • pp.113-120
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    • 2017
  • HCP(Half Cell Potential) method has been widely used since it is recognized as a efficient NDT(Non Destructive Technique) for corrosion detection. This work is for an evaluation of relation between corrosion amount and measured HCP in dried condition through ICM(Impressed Current Method) for accelerating corrosion. For the work, cement mortar specimens with three w/c ratios and four cover depths are prepared, and corrosion test based on ICM is performed for 6 hours, 18 hour, and 42 hours with constant 20V of electrical charge, respectively. From the test, corrosion amount increases with reduced cover depth, increasing w/c ratio, and extended corrosion period, where corrosion amount is evaluated to linearly increases with measured HCP in dried condition. In order to evaluate corrosion amount through measured HCP, the measured HCP level is firstly determined and then corrosion amount is to be compared with measured HCP, which is evaluated to be more reasonable with higher C.O.V.