• Title/Summary/Keyword: 부분용융

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High Temperature Thermal Behavior of EAF Dust by Coke at Initial Reaction Stage (초기 반응단계에서 코크스에 의한 EAF DUST의 고온열적 거동)

  • 정봉진;배상민;문석민;신형기
    • Resources Recycling
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    • v.7 no.5
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    • pp.19-25
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    • 1998
  • High temperature thermal behaviors of EAF dust by coke at initial reaction stage were studied to obtain the fundamental data of EAF dust treatment process, that is Extended Arc Plasma Furnace System called RAPID system. In this study thermal behaviors including calcination of limestone, devolatilization of EAF dust itself, and reduction & devolatilization of mixture(EAF dust : coke : limestone = 80 : 10 : 10 wt.%) were investigated as functions of reaction temperature (1000~1300$^{\circ}C$) and reaction time (3~12 min), considering the 180% equivalence of carbon reduction and 1.7 bacisity for optimum reduction and melting of EAF dust in the RAPID system. Size of sample was about below 0.1 mm for these experiments. Limestone was completely calcined at above 1100$^{\circ}C$ within 1 minutes. In the case of devolatilization of EAF dust itself, weight loss of EAF dust was about 14% at 1300$^{\circ}C$ and 12 minutes, and partial sintering and melting were found in part of sample. Weight loss of mixtures increased with increasing reaction temperature and time, about 46% weight loss in it was occurred at 1300$^{\circ}C$ and 12 minutes. From these weight losses showing devolatilization and reduction of EAF dust, the treatment time of EAF dust inside.

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A Study on Waste Heat Recycling of Plasma Melting System (플라즈마 용융 공정시의 폐열 재활용 연구)

  • Kim, Seong-Jung
    • Journal of the Korea Organic Resources Recycling Association
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    • v.14 no.3
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    • pp.85-90
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    • 2006
  • The purpose of this research is to design an imitation boiler similar to the waste heat boiler installed on a plasma melting furnace in order to acquire a capability of a thermal design as to the circulation of heat and the discharge of noxious gas inside a boiler and to improve the efficiency of a waste heat boiler using the CFD (Computation Fluid Dynamics) program. The position of corrosion and the generation of a clinker inside a boiler due to temperature changes, combustion gas flows, and corrosive gases inside a boiler are examined to design the structure of an efficient boiler and recycle energy. As a result of this research, the boiler installed on a plasma melting furnace met the conditions of design by cooling the combustion gases discharged after the second combustion from an exhaust port, originally at 1,200 degrees Celsius, down to around 450 degrees Celsius. On the other hand, the circulation of corrosive gases (SOx and HCL) may lead to the generation of corrosion or a clinker in the upper and lower parts of an exhaust port more easily than any other parts of a boiler. Accordingly, the corrosion on the inside and outside walls of a boiler may result in a shortened lifespan of a boiler and an inability to recycle waste heat in an efficient manner. A prevention against corrosion at high and low temperatures needs to be considered in detail.

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Investigation of Degradation Mechanism of High Alumina Refractory in a Coal Gasifier (석탄 가스화기에서의 고알루미나 내화물의 손상 기구 규명)

  • Kim, Yuna;Lee, Jae Goo;Oh, Myongsook S.
    • Applied Chemistry for Engineering
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    • v.20 no.6
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    • pp.638-645
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    • 2009
  • High alumina refractory used in a coal gasifier was analyzed and the degradation mechanism by molten slag was investigated. The depth of refractory severely damaged by slag varied between 12~40 mm, including the adhered slag layer. The sample also showed the cracks formed in parallel to the slag/refractory interface. The degree of degradation varied with the micro-structures in the refractory. Fused alumina grains showed the uneven boundary and pore formation just along the edges, while the tablet alumina showed the slag penetrated between sintered alumina around which the formation of Al-Fe phase was observed. Calcium aluminate cements were not observed at the high temperature zone near the slag/refractory interface, probably due to dissolution into molten slag. Around large grains of alumina, rod shape alumina, which appeared to be recrystallized during cooling, were observed, and large pores were also formed around those grains. Therefore, in high alumina refractories, hot molten slag dissolves the bonding phase and rod-shape alumina phase is recrystallized upon cooling. During this process, cracks are developed due to structural change, and the degradation occurs by physical causes such as structural spalling.

Microstructural Study and Firing Temperature Presume from Mt. Gyeryong Hakbong-ri Kiln (계룡산 학봉리 출토 도편의 미세조직 관찰과 번조온도 추정에 관한 연구)

  • Hwang, Hyun-Sung;Kwak, Eung-Yung;Lee, Da-Hae
    • Journal of Conservation Science
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    • v.27 no.1
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    • pp.13-30
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    • 2011
  • This study compared Pottery, Hwaecheongware, Buncheongware and Whiteware pieces excavated in Hakbong-ri of Chungnam analytically by observing their refined structures and estimating their firing temperature. As a result, base soil components of the specimens were mostly similar to those of typical Buncheongware, but the content of the fluxing agent was rather high, and it seemed that the Whiteware had been made with fairly different components from those of other sherds. Although the glaze showed less difference than base soil in general, the content of the glaze changed according to the decorating methods of Buncheongware. Based on the SEM-EDS analysis, it was found that the base soil components of the ceramics seemingly rather different were actually different and the analysis on the fine crystals of the base soil, the anorthite in the glaze and crystals in the ironing part, and the components and contents of white earth showed there were some noticeable points in the process of making each of the sherds. In the refiring experiment to estimate the firing temperature, mostly similar results were gained as $1150^{\circ}C$ to $1200^{\circ}C$ for pottery, $1100^{\circ}C$ to $1150^{\circ}C$ for Hwaecheongware, and $1100^{\circ}C$ to $1200^{\circ}C$ for iron-brown Buncheongware however, the results imply good quality Whiteware was burnt at above $1300^{\circ}C$ while bad quality Whiteware was burnt at a temperature far lower than that. Thus, there was clear difference between Whiteware sherds and other kinds of sherds.

Scientific Analysis and Conservation Treatment of the Kettle Excavated from Hwangnam-dong, Gyeongju (경주(慶州) 황남동(皇南洞) 출토(出土) 철부(鐵釜)의 보존처리(保存處理) 및 과학적분석(科學的分析))

  • Moon, Sunyoung;Jeon, Ikhwan;Yu, Heisun
    • Conservation Science in Museum
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    • v.4
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    • pp.23-32
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    • 2003
  • As the kettle excavated from a site in Hwangnam-dong, Gyeongju was presumed to have been used as a melting crucible in a glass production workplace, we decided to prove its usage by scientific analysis. First, we performed conservation treatment to find the original status of the kettle, and then SEM-EDS and XRD analysis of the five corrosions created on the surface of the kettle. The fragment of the spout, which played a crucial role for the kettle to be considered as a melting crucible, was discovered during the conservation treatment. So the mouth rim of the kettle was restored to perfection. When we observed the microstructure of the metal sample, it was proved to be cast iron gradually cooled without heat treatment. In the corrosion products, the main components were Fe and O and other components such as P, Si, Ca, and S were found. The main compounds were quartz, vivianite, goetheite, akaganite, lepidocrocite, hematite, etc. Although these components were used as raw materials for making glass, these were found not in the melting status but mere raw materials. This can be an evidence to show these site where the kettle was excavated had been a glass production workplace. However, it is not sure that the kettle was used as a melting crucible. Moreover, if we consider the organic mold and sand clay accumulated in the well site when the kettle was excavated at first, we can see this as a formative factor of the corrosions of the kettle. Therefore, we concluded that the kettle is a typical cast iron and was not used as a melting crucible of glass.

Improvement of Spot Weldability of Galvanized Steel Sheet (아연도금강판의 Spot용접성 향상)

  • 장세기;장삼규
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 1998.05a
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    • pp.60-60
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    • 1998
  • 아연도금강판은 내식성이 우수하여 자동차용 강판으로 널리 쓰이고 있다. 자동차용 강판은 spot 용접에 의해서 각 부분들이 접합되는데 도금층으로 사용되는 아연은 강판보다 융점이 낮아서 용접작업을 저하시킨다. 현재 사용되는 작업조건에서 용접 타 접수가 평균 2000회를 넘게되면 용접되는 부위의 면적이 감소되어 접합강도가 떨어지게된다. 따라서, 아연이 도금된 강판을 용접하게되면 작업성이 저하되므로 도금층의 성분에 대한 변화를 주므로서 이에 대한 개선을 할 필요가 있다.. Cole, Dickenson 및 Kimchi 등은 도금충내의 알루미늄을 0.1~0.5%(중량비) 함유하는 아연도금강판은 저항용접시 도금충내의 알루미늄 함량에 따라 용접성이 영향을 받는다고 보고하였다. 전극수명은 도금층내의 알루미늄 함량이 증가할수록 떨어지는데 알루미늄이 0.5% 이 하로 함유된 아연도금강판의 경우는 용접타접수가 2000~6000회에 이르르나 알루미늄 이 50%이상 함유된 합금도금강판은 200-600회에 불과한 것으로 나타난다. H. M Matsuda 등은 도금층의 알루미늄이 용접성에 영향을 미치는 이유로서 도금층의 용융 온도 변화를 지적하였다. 도금충내에 알루미늄의 함량이 높게되면 철과 아연의 확산에 의한 합금화 반응이 저하되어 도금층의 용융온도가 높아지지 못하므로 용접성이 나빠지게 된다. 본 연구에서는 아연도금욕의 조성은 기존의 상태로 유지하고 제3의 원소를 첨가하여 도금층에 함유되는 알루미늄의 양에 미치는 효과를 조사하였다. 도금층의 불성변화 및 그에 따른 내식성을 조사하였으며 도금층의 조직변화도 함께 관찰하였다. 아울러 첨가원소에 의한 도금욕의 특성도 평가하였다. 첨가원소에 의해서 도금충내의 알루미늄 함량은 감소하는 경향을 나타내었으며 도금층의 물성은 주어진 조성범위 내에서 별다른 변화를 나타내지 않았다.brittlement)기구도 제안되고 었다. 원전의 냉각수는 고 순도의 물이지만 수 처리 과정과 웅축기 배관의 누수로 인한 산소, $Cu^{2+},{\;}S_xO_6{\;}^{2-}(x=3~6)$ 등이 유입되어 오염되는데 이려한 오염물질들이 수 ppm정도 소량 포함된 경우 응 력부식민감도는 상당히 증가된다. 산성분위기 흑은 산소, $Cu^{2+}$, 등이 소량 포합된 산화성 분위기 그리고 sufur oxyanion 에 오염된 고온의 물에서 600 의 IGSCC 민감도는 예민화도가 증가할 수록 민감하여 304 의 IGSCC 와 매우 유사한 거동을 보인다. 본 강연에서는 304 와 600 의 고온 물에서 일어나는 IGSCC 민감도에 미치는 환경, 예민화처리, 합금원소의 영향을 고찰하고 이에 대한 최근의 연구 동향과 방식 방법을 다룬다.다.의 목적과 지식)보다 미학적 경험에 주는 영향이 큰 것으로 나타났으며, 모든 사람들에게 비슷한 미학적 경험을 발생시키는 것 이 밝혀졌다. 다시 말하면 모든 사람들은 그들의 문화적인 국적과 사회적 인 직업의 차이, 목적의 차이, 또한 환경의 의미의 차이에 상관없이 아름다 운 경관(High-beauty landscape)을 주거지나 나들이 장소로서 선호했으며, 아름답다고 평가했다. 반면에, 사람들이 갖고 있는 문화의 차이, 직업의 차 이, 목적의 차이, 그리고 환경의 의미의 차이에 따라 경관의 미학적 평가가 달라진 것으로 나타났다.corner$적 의도에 의한 경관구성의 일면을 확인할수 있지만 엄밀히 생각하여 보면 이러한 예의 경우도 최락의 총체적인 외형은 마찬가지로 $\ulcorner$순응$\lrcorner$의 범위를 벗어나지 않는다. 그렇기 때문에도 $\ulcorner$

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Preparation and Characterization of Poly(ethylene glycol) Based Pranlukast Solid Dispersion (친수성 Poly(ethylene glycol)을 이용한 프란루카스트 고체분산체의 제조 및 특성 분석)

  • Kim, Hyeong-Eun;Hwang, Jun-Seok;Cho, Sun-Hang;Kim, Young-Jin;Huh, Kang-Moo
    • Polymer(Korea)
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    • v.36 no.1
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    • pp.41-46
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    • 2012
  • In this study, poly(ethylene glycol) (PEG) was used as a hydrophilic polymer carrier to develop solid dispersion formulations for enhancing solubility and dissolution rate of pranlukast, one of poorly soluble drugs that has been broadly used for the treatment of asthma. PEG based solid dispersions with or without poloxamer were prepared by hot melting and solvent evaporation methods. The resultant solid dispersions were characterized by DSC and powder X-ray measurements, and their morphological properties were observed to be partially changed to amorphous state with reduced crystallinity. Dissolution and solubility tests showed that the solubility and dissolution rate of the solid dispersions were significantly enhanced. The solid dispersion formulation prepared by the hot melting method with a chemical composition of pranlukast:PEG:poloxamer = 1:5:1 demonstrated the most enhanced solubility and dissolution rate. The results suggest that the solid dispersions based on PEG and poloxamer are promising systems for the enhancement of solubility and bioavailability of pranlukast.

Effect of Addition of Fractionated Milk Fats on Fat Composition and Melting Behavior of Cocoa Butter (유지방 획분 첨가가 코코아 버터의 지방조성과 용융거동에 미치는 영향)

  • Kim, Sang-Yong;Roh, Hoe-Jin;Oh, Deok-Kun
    • Korean Journal of Food Science and Technology
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    • v.29 no.3
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    • pp.482-491
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    • 1997
  • The effect of addition of fractionated milk fats on the composition and melting behavior of cocoa butter was investigated. High melting fraction (HMF) of milk fat fractions had the highest contents of long chain fatty acid $(C16{\sim}C18)$ and saturated fatty acid followed by medium melting fraction 1 (MMF1), medium melting fraction 2 (MMF2), anhydrous milk fat (AMF), and low melting fraction (LMF) in a decreasing order. MMF2 had the highest contents of the short chain fatty acid $(C4{\sim}C10)$ and medium chain fatty acid $(C12{\sim}C14)$ followed by AMF, HMF, MMF1, and LMF in a decreasing order. When the fractionated milk fats were added to cocoa butter, the long chain fatty acid contents increased with increasing the ratio of fractionated milk fats. The saturated fatty acid contents decreased only when the LMF was added. The higher content of long chain triglyceride and the lower contents of short chain triglyceride and medium chain triglyceride were obtained from the fractionated milk fat of higher melting point. When the fractionated milk fats were added to cocoa butter, long chain triglyceride contents decreased with increasing the ratio of the fractionated milk fats. The melting points of cocoa butter, AMF, HMF, MMF1, MMF2, LMF were $33.3^{\circ}C,\;31.2^{\circ}C,\;40.6^{\circ}C,\;37.4^{\circ}C,\;33.5^{\circ}C$, and $6.5^{\circ}C$, respectively. Cocoa butter had the highest content of solid fat followed by HMF, MMF1, MMF2, AMF, and LMF in a decreasing order. When the fractionated milk fat was added to cocoa butter at various temperatures, the solid fat content in the mixture of fractionated milk fat and cocoa butter decreased with increasing the ratio of fractionated milk fat. This results suggested that anhydrous milk fat and fractionated milk fats had a good compatibility with cocoa butter.

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Control of Hydrolytic Degradation of Polylactide Mixtures Using Optical Isomers (광학이성질체를 이용한 폴리락타이드 혼합물의 가수분해성 조절)

  • Lee, Won-Ki
    • Polymer(Korea)
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    • v.36 no.3
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    • pp.309-314
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    • 2012
  • To control degradation rate of biodegradable poly(lactide)s (PLA), the stereochemical PLAs with different ratios of $d$-lactide and $l$-lactide units were synthesized by the ring open polymerization and a degradation behavior was measured by a Langmuir film balance. Degradation rates of mixture monolayers on alkaline subphase were investigated as a function of optical purity of mixture component, 100, 99, 97 and 95%. As increasing their optical purity, melting temperatures of mixtures from stereocomplexation increased. The degradation rate of mixture monolayer with 100% optical purity was much slower than that of each homopolymer one and the others showed 2 step degradation behaviors. In the first step, the degradation which is faster than that of each homopolymer occurs in the uncomplexed region, and secondly, the degradation occurred in the complexed region which showed similar degradation rate to that of 100% optical purity. These results indicate that the alkaline degradation of stereochemical PLAs could be controlled by stereochemistry and stereocomplexation between enantiomer PLAs.

Modification of Linear Polyphenylene Sulfide with Functional Elastomers and Its Properties (기능성 엘라스토머를 이용한 선형 폴리페닐렌 설파이드의 개질 및 그 특성)

  • Kim, Sungki;Hong, In-Kwon;Lee, Sangmook
    • Polymer(Korea)
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    • v.37 no.3
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    • pp.399-404
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    • 2013
  • In order to develop the blends with good long-term thermal stability and tensile elongation, the blends of polyphenylene sulfide (PPS) and 7 kinds of elastomer were tested. PPS/elastomer (90/10, 80/20, 70/30) blend samples were prepared by compression molding after twin screw extrusion or punching after sheet extrusion. Rheological, mechanical property and morphology of the blends were analyzed by capillary rheometer, UTM, impact tester, and SEM. For long-term thermal stability tests, the mechanical properties were measured again after the samples were stored in a convection oven for a week. The tensile strengths were almost same regardless of kinds of elastomer and the tensile elongation was the maximum for the PPS/m-EVA blend. As the content of elastomer increased, the elongation increased but delamination occurred at 30 wt% of elastomer content. The tensile strength increased but the elongation decreased seriously after thermal aging. Many problems related with PPS processing could be solved by adding a small amount of the elastomers partially compatibile with PPS and it would be applicable to develop various PPS grades.