• Transactions of the Korean Society of Mechanical Engineers A
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• v.38 no.7
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• pp.765-770
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• 2014

This paper describes the study on a method for improving the structural durability of bolted joints applied to a composite bogie frame. In this study, three bolted joints with and without inserts and screw threads were selected for determining the effect of the inserts, using experiment and analysis. The structural performances of the proposed bolted joints were compared and evaluated using the test method prescribed by the ASTM D5961 standard. The results revealed that the bolted joint having an insert shape without the screw thread offered improved durability for application to a composite bogie frame. Furthermore, the structural integrity of the frame comprising the bolted joints was evaluated using finite element analysis according to the JIS E 4207 standard. The Tasi-Wu and Von-Mises failure criteria were used for determining the failure of the composite structure and bolted joints, respectively. A sub-modeling technique was introduced for investigating the performance of the bolted joints in greater detail. The analysis results demonstrated that the Tasi-Wu failure index of the composite structure near the bolted joints was reduced by approximately one-half after applying an insert without the screw thread. This implies that the structural durability of the bolted joints of a composite bogie frame could be improved by using a metal insert without the screw thread.

• Composites Research
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• v.21 no.4
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• pp.22-28
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• 2008

The composite joint has become an important research area because the structural efficiency of a structure with a joint is determined by its joints rather than by its basic structure since the joints are often the weakest areas in composite structures. In this paper, the strengths of adhesive joints consisting of metal and composites were predicted and tested by the maximum strain theory and damage zone theory. Nonlinear finite element analyses of adhesive Joints considering the material nonlinearity of the adhesive layer were performed. From the tests and analyses, the strengths of the adhesive joints could be predicted to within 22.2% using the damage zone ratio.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.35 no.3
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• pp.204-211
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• 2007

Experiments were conducted to investigate the failure and strengths of carbon composite-to-aluminum single-lap bonded joints with 5 different bonding lengths. Joint specimens were fabricated to have secondary bonding of laminate and aluminum with a film type adhesive, FM73m. Tested joints have the bonding strengths between the values of aluminum-to-aluminum joints and composite-to-composite joints. In the joints with bonding length-to-width ratio smaller than 1, the strength decreases as the bonding length increases. In the joints with the ratio larger than 1, however, the strength converges to a constant value. Final failure mode of all the specimens was delamination. To use the maximum strength of the adhesive, it is important to design the joint to have strong resistance to delamination.

• Composites Research
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• v.27 no.6
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• pp.213-218
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• 2014

This paper predicted the strength of mechanical joint of composites under bending load by means of the characteristic curve method. The method has been employed only for tensile and compression load conditions, but in this study, this method was extended to the bending load condition. For the finite element analysis (FEA), the nonlinear analysis was conducted considering the contact and friction effects between composite material and pin. The failure strength and mode on characteristic curve were evaluate with Tsai-Wu failure theory. To validate the results of FEA, the experiments were conducted to find out the failure load by applying bending moment on the composite specimens. The results showed reasonable agreements with theoretical results. These results lead to a conclusion that the characteristic curve method can be applied to predict the bending strength of mechanical joint of composites.

• Journal of the Korean Society of Propulsion Engineers
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• v.16 no.3
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• pp.90-96
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• 2012

In order to determine optimal design length of adhesive joint of a composite rocket motor case, stress analysis of joint part according to changes of adhesive length was done. Adhesive length has a range of 50 mm to 300 mm as design variables. The ratio of adhesive length without any stress gradient to initial non-stressed adhesive length was determined as evaluation criteria for selection of adhesive length, which called "stress gradient length ratio". The numerical result showed that stress gradient length ratio of joint part with adhesive length of more than 200 mm was increased very slowly with increase of adhesive length. It means that adhesive length of about 200 mm could be the optimal dimension to ensure the structural safety of joint part against internal pressure of 2,500 psi.

• Journal of the Korean Society of Propulsion Engineers
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• v.17 no.2
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• pp.31-38
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• 2013

This research analyzed the acoustic emission signals collected from the pin loading tests and investigated the effect of hygrothermal exposure on the fracture behavior of the pin-jointed carbon fiber/epoxy composites. The composite specimens include: the Base specimen that has not been exposed to any environments, the RT specimen that has been immersed in room temperature water, and the HT specimen that has been immersed in high temperature water. According to the pin loading test, the RT and the HT specimens showed 2.2% and 13% decreases in the bearing strength compared to the Base specimen, respectively. The analysis of the acoustic emission signals showed different fracture acceleration points for three types of the specimens. Furthermore, for the RT and the HT specimens, the event from the matrix crack signals in the composites decreased. This shows the effect of the hygrothermal conditions on the acoustic emission signals. Additionally, upon investigating the fracture behaviors of the pin-jointed composites, the exposing specimens to hygrothermal environments decreases the interfacial characteristics of the composites.

• Journal of the Korean Society of Propulsion Engineers
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• v.4 no.3
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• pp.64-73
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• 2000

The joint parts was composed of inner AL(aluminum) ring, FRP wedge and motor case which was manufactured by filament wound method. Where the motor case consists of helical and hoop layer. The finite element analysis was performed for the design variable of joint parts to improve the performance of motor case. Where the adhesive layer was modeled to elasto-perfect plastic material and the contact condition of AL ring and wedge was modeled by using the contact surface element of ABAQUS. And the sliding distance of AL ring and the hoop strain of composite case were compared to hydro-static test results to verify the accuracy of analysis results. When wedge and AL ring was perfect bonding, though the hoop strain of joint part was reduced, the maximum shear stress was occurred at the adhesive layer. Thus the adhesive layer had failed due to the high shear stress before the failure was occurred at the case. And as another design method, when wedge and AL ring was contact condition, the shear stress on adhesive layer was decreased. But the hoop stress of joint part increased due to the sliding behavior of AL ring. Finally, the fail was occurred at the composite case of joint part. The improved joint method reinforced by hoop layer to the joint parts under contact condition for wedge and Al. ring reduced the joint part's hoop strain by constraint the sliding behavior of AL ring.

• Composites Research
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• v.16 no.4
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• pp.10-21
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• 2003

Proposed is a new method to determine the characteristic lengths for the failure analysis of composite joint without experiments. New method uses the result that the stress distribution in the characteristic length specimens is linearly proportional to the applied load. The compressive characteristic lengths calculated by the present method are exactly same as the lengths obtained by the conventional method based on experiment. The new tensile characteristic length is defined using the strength of the notched laminate, while previous methods use the strength of the sound laminate. That change allows calculating the tensile characteristic length numerically without experiment like the compressive characteristic length. Finite element analyses are conducted by MSC/NASTRAN. The interface between the fastener and laminate is modeled by the contact surface element. The finite element results based on the new characteristic lengths show the excellent agreement with experimental results for the Graphite/Epoxy composite .joints.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2011.11a
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• pp.933-937
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• 2011

In order to determine optimal design length of adhesive joint of a composite pressure vessel with separated dome, stress analysis of joint part according to changes of adhesive length was done. Adhesive length has a range of 50mm to 300mm as design variables. The ratio of adhesive length with any stress gradient to initial non-stressed adhesive length was called "stress gradient length ratio" and selected as objective function. The stress gradient length ratio of joint part with adhesive length of more than 200mm was increased very slowly with increase of adhesive length. It means that adhesive length of about 200mm could be the optimal value to ensure the structural safety of joint part against internal pressure of 2,500 psi.

• Composites Research
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• v.35 no.5
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• pp.322-327
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• 2022

Composite lap joints have been extensively used due to their excellent properties and the demand for light structures. However, due to the weak mechanical properties in the thickness direction, the lap joint is easily fractured. various reinforcement methods that delay fracture by dispersing stress concentration have been applied to overcome this problem, such as z-pinning and conventional stitching. The Z-pinning is reinforcement method by inserting metal or carbon pin in the thickness direction of prepreg, and the conventional stitching process is a method of reinforcing the mechanical properties in the thickness direction by intersecting the upper and lower fibers on the preform. I-fiber stitching method is a promising technology that combines the advantages of both z-pinning and the conventional stitching. In this paper, the static and fatigue strengths of the single-lap joints reinforced by the I-fiber stitching process were evaluated. The single-lap joints were fabricated by a co-curing method using an autoclave vacuum bag process and I-fiber reinforcing effects were evaluated according to adherend thickness and stitching angle. From the experiments, the thinner the composite joint specimen, the higher the I-fiber reinforcement effect, and Ifiber stitched single lap joints showed a 52% improvement in failure strength and 118% improvement in fatigue strength.