• 제목/요약/키워드: 복합재 보강

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Effect of Coupling Agent(3-methylacryloxyviny1silane) on the Mechanical Properties of wasfeaste FRP/Unsaturated Polyester Composites (폐 FRP/불포화 폴리에스테르 수지 복합재의 기계적 물성에 미치는 실란계 커플링제 (3-methylacryloxyvinyl silane) 영향)

  • Hwang, Taek-Seong;Choe, Don-Muk;Choe, Jang-Rak;Im, Jeong-Hun;Park, Jeong-Gi
    • Korean Journal of Materials Research
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    • v.8 no.1
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    • pp.13-18
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    • 1998
  • SMC(Sheet molding compound)욕조 생산시 발생하는 폐 FRP를 보강재로서 재활용하기 위하여 불포화 폴리에스테르 매트릭스 수지에 보강하고 보강재와 매트릭스 수지의 계면 결합력을 증진시키기 위하여 보강재를 실란계 커플링제[3-methylacryloxyviny1 silane (MAOS)]로 전 처리하여 복합재를 제조하고 기계적 물성 및 계면현사에 대하여 관찰하였다. 보강률이 20wt%인 복합재의 굴곡강도 및 굴곡탄성률이 각 각 110MPa, 8.0GPa로 가장 우수하였으며 커플링제(MAOS)의 노동가 0.50wt%인 복합재의 굴곡강도 및 굴곡탄성률은 약 10%정도 향상되어 각 각 120MPa, 9.2GPa을 나타내었다. 또한 주사전자현미경 관찰 결과 보강재를 커플링제(MAOS)로 처리한 복합재의 보강재와 매트릭스 수지는 물리, 화학적을 잘 결합하여 보강재와 매트릭스 수지의 계면에서 pull out현상이 확인되지 않았으며 크랙도 발생하지 않았다.

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Optimal Design of the Composite Hat-shaped Stiffeners for Simplified Wing Box with Embedded Array Antenna (어레이 안테나 장착을 위한 단순화된 주익 구조의 복합재 모자형 보강재 최적설계)

  • Park, Sunghyun;Kim, In-Gul;Lee, Seokje;Jun, Oo-Chul
    • Composites Research
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    • v.25 no.6
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    • pp.224-229
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    • 2012
  • The structural performance is degraded in case of embedding the array antenna for reconnaissance and surveillance into the wing skin structures. In this paper, the optimal design for the thickness of composite hat-shaped stiffener which is reinforced embedded array antenna on the simplified composite wing box was conducted. To select the basic shape of hat-shaped stiffener, structural analysis was carry out using the commercial finite element analysis program while changing the web slope and flange length of hat-shaped stiffener. The optimal thickness of the composite hat-shaped stiffeners was determined by using commercial optimization program such as VisualDOC and commercial FEA program with considering stresses and buckling constraints.

Study of Mechanism for Improving Tensile Elastic Modulus of Self-reinforced Composite (친환경 저비중 자기보강 복합소재 개발을 위한 공정 변수별 영향도 평가)

  • Yun, Deok Woo;Kang, Hyun Min
    • Composites Research
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    • v.28 no.4
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    • pp.197-203
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    • 2015
  • Tensile properties of polypropylene based self-reinforced composites were investigated as a function of process variables of the double-belt lamination equipment such as pressure, temperature and cooling conditions. Elastic modulus was enhanced approximately 6 times from 0.2 to 1.2 GPa. The improvement mechanism was studied by identification of crystalline structure changes using DSC and XRD analysis. In addition, morphology change of self-reinforced composites was also investigated by SEM analysis in order to reveal the degree of impregnation.

Postbuckling Failure Characteristics of Composite Stiffened Panels (복합재 보강패널의 좌굴 후 파손 특성)

  • Kim, Gwang-Su;Lee, Yeong-Mu;Jang, Yeong-Sun;Yu, Jae-Seok;An, Jae-Mo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.34 no.3
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    • pp.37-43
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    • 2006
  • Six types of hat stiffened composite panels were manufactured with different bonding methods and stiffener section shapes and compression testing of these panels were performed. The panels showed similar behaviors in bucking and postbuckling region before a skin-stiffener separation failure occurred. Although all the separation failures occurred at the same locations of stiffener flanges close by skin buckling crests, the separation loads, separation failure growth behaviors and final collapse loads were different with respect to bonding methods and stiffener section shapes. As the separation failure initiated early and propagated larger area, collapse loads and structural efficiency of the panels decreased.

Experimental Debonding Failure Behaviors of Composite Skin-Stiffener Bonded Specimens (복합재료 스킨-보강재 접합 시편의 파손 특성에 대한 시험 연구)

  • Kim, Kwang-Soo;An, Jae-Mo;Jang, Young-Soon;Yi, Yeong-Moo
    • Composites Research
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    • v.20 no.6
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    • pp.8-14
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    • 2007
  • Debonding failure characteristics of the composite skin-stiffener specimens were experimentally investigated. The influences of bonding methods, types of stiffener shape and various secondary bonding parameters were evaluated. Present test results combined with the previous test results[1] showed that the failure displacement of the skin-stiffener specimens well evaluates the skin-stiffener debonding failure strength of the composite stiffened panels. The specimens with an open type stiffener had lower bending stiffness and larger failure displacement than those with a closed type stiffener. Secondary bonding and co-curing with adhesive had better failure strength than co-curing without adhesive film. Secondary bonded specimens failed by adhesive failure and co-cured specimens failed by delamination failure. As the bondline thickness was thinner, the skin-stiffener specimens had higher failure strength. The fillets had no influence on failure strength of the specimens. The influence of the surface roughness was shown according to types of stiffener shape.

Friction and Wear Characteristics of Hybrid Fiber Reinforced Composites (혼성섬유 보강복합재의 마찰 및 마모특성)

  • Ju, Hyeok-Jong;Lee, Yeong-Jae;Choe, Don-Muk;O, In-Seok;Sim, Gyu-Yun
    • Korean Journal of Materials Research
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    • v.5 no.3
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    • pp.316-323
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    • 1995
  • 페놀수지 결합재에 PAN섬유(PF), PAN계 탄소섬유(CF) 그리고 아라미드 섬유(AF)를 보강재로 사용하여 단일섬유 보강복합재를 제조하였으며 이들 섬유를 각각 두 종류씩 혼성하여 혼성섬유 보강복합재를 제조하였다. 각 보강복합재를 섬유의 보강분율에 따른 마찰 및 마모특성을 시험하였다. CF 보강복합재(CFRP)가 마찰계수와 마모량이 가장 낮게 나타났으며, PF 보강복합재(PFRP)는 가장 높은 마찰계수와 마모량을 나타내었다. PF에 CF나 AF를 보강한 혼성복합재의 경우 마찰계수가 0.311~0.328로 혼성비에 따라서는 큰 차이를 보이지 않은 반면, PF의 보강분율이 증가할수록 마모량은 증가하였다. CF와 AF를 보강한 혼성복합재의 마찰계수는 0.264~0.309로 가장 낮게 나타났고, AF의 보강분율이 증가함에 따라 마찰계수는 증가하는 양상을 나타내었으며, 가장 적은 마모량과 함께 안정된 마모형태를 보였다.

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Optimal Design of Laminated Composite Beams with Open Cross Section (복합 적층 개단면 보의 최적설계)

  • 배하록;홍순호;신영석
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.14 no.2
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    • pp.107-116
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    • 2001
  • 복합재 적층판은 중량에 비해 높은 강성과 강도가 요구되는 공학의 다양한 분야에서 매우 유용하다. 보강섬유 복합재의 공학적 활용이 활발해지고, 중량의 감소화가 설계의 중요한 목적이 됨으로써, 근래 복합재 구조물들의 최적화 설계의 중요성이 대두되고 있다. 그러나 복합재 적층 구조물 재료의 비등방성에 의해 해석과 설계가 매우 어렵다. 본 연구에서는 수치적 최적화 방법과 유한요소법을 이용하여 보강섬유 복합재의 최적설계를 하였다. 복합재 적층판으로 이루어진 개단면 보에 있어서 보강섬유의 다양한 적층방향에 대한 거동의 영향을 규명하였다.

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Friction and Wear Properties of Fiber Reinforced Composite (섬유보강 복합재의 마찰 및 마모특성)

  • Ju, Hyeok-Jong;Choe, Don-Muk;O, In-Seok;Hong, Myeong-Ho
    • Korean Journal of Materials Research
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    • v.4 no.7
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    • pp.733-740
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    • 1994
  • Oxidized-PAN fiber reinforced composite(OFRP), carbon fiber reinforced composite(CFRP), aramid fiber reinforced composite(AFRP), and glass fiber reinforced composite(GFRP) were fabricated with phenolic resin matrix by hot press molding. We tested the friction coefficient and wear rate varying with fiber weight fraction and observed the effect of fibers according to characteristics of individual reinforcement. When the amount of aramid fiber was 45wt%, average friction coefficient was maximum value of 0.353~0.383, where as, when the amount of pitch based carbon fiber was 45wt%, average friction coefficient was the lowest value of 0.164~0.190. The wear rate of AFRP and CFRP was low, but that of GFRP and OFRP increases drastically in the case of increasing of fiber weight fraction. Wear diagram of OFRP was unstable, but that of CFRP and AFRP was a bit stable. Through very unstable diagram of GFRP, we found that friction stability of GFRP was the lowest.

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Fabrication and Evaluation of Composite Panel with Hat-shaped Stiffeners (모자(Hat)형 보강재를 가진 복합재 패널의 제작과 평가)

  • Kim, Geon-Hui;Lim, Do-Wan;Choi, Jin-Ho;Kweon, Jin-Hwe;Lee, Tae-Joo;Song, Min-Hwan;Shin, Sang-Joon
    • Composites Research
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    • v.23 no.2
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    • pp.31-39
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    • 2010
  • In this paper, composite panels with hat-shaped stiffeners were made using the co-curing, co-bonding and secondary bonding methods. Co-curing is a manufacturing method in which the hat part and the plate are cured simultaneously in a manner that is more cost effective than other methods. Co-bonding is a method in which the stacked prepregs are cured with other cured parts, and secondary bonding is a method in which cured parts are bonded together using an adhesive. A rubber mold was manufactured for co-curing of composite panel with hat-shaped stiffeners, and finite element analyses were done to evaluate the expanding pressure of the rubber mold consistent with the curing temperature. The manufactured panels were also evaluated using a 3-D measurement tester and an ultrasonic tester. Pull-off tests were performed to evaluate their mechanical properties.

Design Strategy of Stiffened Composite Shell Structure to Improve the Buckling Strength Using Numerical Experiments Based on Orthogonal Arrays (보강된 복합재 쉘구조의 좌굴강도 개선을 위한 직교배열 이용 설계방법)

  • 구정서;권오건;최진민;권영두
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.3
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    • pp.514-526
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    • 1992
  • 본 연구에서는 Taguchi 방법에 사용된 직교배열 이용 실험 계획법에 의한 최 적화 방법으로 보강된 복합재 쉘 구조의 좌굴강도 최적화를 수행하고 타당성을 고찰하 였다.한 방향의 압축하중을 받는 단순 지지된 복합재 평판과 Cut-out을 가진 원통 형 판넬의 보강재 및 섬유방향 최적 설계에 본 방법을 적용시켜 본 결과, 현저한 설계 개선과 아울러 각 설계 변수가 좌굴강도에 미치는 영향을 파악할 수 있었다. 특히 이 방법은 함수의 미분값을 이용한 민감도 해석대신에 함수값의 평균치 분석(ANOM)및 분산 분석(ANOVA)을 사용하기 때문에 설계변수의 변화에 덜 민감한 설계를 얻을 수 있 다.