• Title/Summary/Keyword: 보정가공

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A study of the Volumetric Error Compensation and Virtual Machining System in a Machine Tool (공작기계의 체적오차 보정과 가상가공 시스템에 관한 연구)

  • 양승한
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.10a
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    • pp.134-139
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    • 1998
  • The objective of this study is to estimate and to compensate for the volumetric error of a machine tool. In this paper, the volumetric error is defined and error synthesis model is presented. Then, the volumetric error of workpiece is compared through the virtual machining and a new tool-path is generated to compensate for the error in the post-processor of CAM system using the error synthesis model. By this method, the error is compensated without modification or replacement of a machine tool being in use.

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Aging Detection of Distribution Lightning Arresters by Analysis of Leakage Current (누설전류분석에 의한 가공배전선로용 피뢰기의 성능진단)

  • Chu, Chul-Min;Park, Chul-Bae;Lee, Byung-Sung;Kim, Gi-Hong
    • Proceedings of the KIEE Conference
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    • 2008.07a
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    • pp.2046-2047
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    • 2008
  • 본 논문에서는 가공 배전선로에 사용되고 있는 피뢰기의 상태 진단을 위한 누설전류 분석기법에 대해 기술하였다. 현장에서 다양한 환경 스트레스를 받고 있는 피뢰기는 점차 열화가 진행되어 선로 고장의 원인이 되므로 이를 사전에 검출하여 고장을 예방하는 것이 중요하다. 피뢰기 이상을 효과적으로 검출하는 방법의 하나로 사용되고 있는 누설전류 측정방법에 대해 평가하였다. 피뢰기 누설전류는 측정 환경에 영향을 받을 수 있기 때문에 현장 측정한 결과와 실험실에서 측정한 결과를 비교하여 분석하여 환경영향을 보정하여 판단하는 방법을 고려하였다. 또한 온도에 따른 누설전류 값의 변화를 분석하여 누설전류에 의한 피뢰기 상태 판단 근거를 마련하였다. 이를 위해 현장에서 설치 운용되고 있는 피뢰기를 지역별로 고르게 발취하여 측정 분석하였다.

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Manufacture of Precsion Model Using Laser Melting Process (레이저 용융 적층 공정을 이용한 정밀 형상 제작)

  • 김재도;전병철;권택열;이영곤;신동훈
    • Laser Solutions
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    • v.3 no.3
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    • pp.21-29
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    • 2000
  • For the direct metal shape processing the powder feed device which is different from the widely used in rapid prototyping. is developed, The three dimensional object is shaped with the melting metal powder. The developed research has applied to rapid prototyping in ultraprecision for MEMS and medical science fields required of rapid manufacture of complex shape. The goal of this study make 3D model which has precision accuracy. Powder spreading apparatus has been more improved because that the control of powder spread is very important in layer manufacturing. It consists of the vibration motor, nozzle and tube which supplies various metal powder. This apparatus could control the spreading velocity that could control powder spreading thickness. Laser on/off switch was adapted because laser scanning velocity must be preserved constantly to prevent heat transformation of laser overheating. The error between sintered thickness md experimental one occurred by shrinkage in sintering melting process. The problem of heat transformation was solved by On/Off switching system.

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Study on the Compensation of Strain Measurement Error in Sheet Metals (박판 변형률 측정 오차의 보정에 관한 연구)

  • 차지혜;금영탁
    • Transactions of Materials Processing
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    • v.13 no.7
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    • pp.594-599
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    • 2004
  • In the sheet metal forming operations, the strain measurement of sheet panel is an essential work which provides the formability information needed in die design, process design, and product inspection. To measure efficiently complex geometry strains, the 3-dimensional automative strain measurement system, which theoretically has a high accuracy but practically has about 3~5% strain error, is often used. For eliminating the strain error resulted in measuring the strains of formed panels using an automated strain measurement system, the position error calibration method is suggested, which computes accurate strains using the grids with accurate nodal coordinates. The accurate nodal coordinates are calculated by adding the nodal coordinates measured by the measurement system and the position error found using the multiple regression method as a function of the main error parameters obtained from the analysis of strain error in a standard cube. For the verification, the strain distributions of square and dome cups obtained from the position error calibration method are compared with those provided by the finite element analysis and ASAME.

Design and Development of Large Electric Curtain Control System for Time Controlled (대형전동커튼 타임제어 시스템 설계 및 개발)

  • Cheng, Shuo;Chung, Yong Taek;Piao, Xiang Fan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.3
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    • pp.1-6
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    • 2019
  • The purpose of this paper is to design a curtain control system for centralized management of large curtains, which includes curtain structure, electric curtain controller, communication system, user interface and remote control. Curtain structure is designed to avoid using limit switch. The system is based on microprocessor, determined the stop position and complete running time of electric curtain through time control, and achieved remote control of curtain opening and closing through wired and wireless communication modes. By establishment of a mathematical model to calculate the inertia compensation time of the electric curtain, the electric curtain can be stopped ahead of time, and the curtain can be completely closed by the inertia. The result of test experiment of 32 electric curtain controllers shows the communication success rate reached 100%.

Design Evaluation of WEDM Based on Deformation Analyses and Axiomatic Design (변형해석 및 공리적 설계에 의한 와이어 방전가공기의 설계평가)

  • Lee, Hyung-Yil;Woo, Sang-Woo;Kim, Joo-Won;Kim, Choong-Yeon
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.572-579
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    • 2001
  • Recent industrial requirements for highly precise shape processing have brought the electric discharge machining (EDM) in great need. High precision in EDM is primarily achieved by high performance controllers. However there exists inherent precision loss due to structural deformation. On this background, we study structural deformation characteristics of wire cut EDM via finite element (FE) analysis and axiomatic design. Two different wire cut EDMs are selected as analysis models. 3D CAD package I-Deas is first used to construct FE models of wire cut EDMs, and then ABAQUS FE code is used for following structural analysis. Pertinency of FE mesh refinement is discussed in terms of ${\eta}-factor$. It is shown that performance accuracy of EDM depends strongly on the structural characteristics. Some design enhancements are suggested in an axiomatic design point of view. Finally we provide weight and temperature induced displacement discrepancies between wire end points as position functions of each subframe.

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A unified rough and finish cut algorithm for NC machining of free form pockets with general polygon - Part 1. Simulation (일반적인 내벽을 가진 자유바닥 곡면 파켓의 NC 가공을 위한 단일화된 황삭과 정삭 알고리즘 - Part 1. Simulation)

  • Park, Yong-hoon;Cho, Chi-woon;Kim, Sang-jin
    • Journal of Korea Society of Industrial Information Systems
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    • v.9 no.1
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    • pp.7-16
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    • 2004
  • The tool path needs to be determined in an efficient manner to generate the final NC (numerical control) code for efficient machining. This is particularly important in machining free form pockets with an arbitrary wall geometry on a three-axis CNC machine. Many CAD/CAM systems use linear interpolation to generate NC tool paths for curved surfaces. However, this needs to be modified to improve the smoothness of the machined bottom surface, reduce machining time and CL (cutter location) file size. Curved machining can be a solution to reduce these problems. The unified rough and finish cut algerian and the tool motion is graphically simulated. In this paper, a grid based 3D navigation algorithm for generating NC tool path data for both linear interpolation and a combination of linear and circular interpolation for three-axis CNC milling of general pockets with sculptured bottom surfaces is developed.

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A Study on Tool Offset for Cutting of the Polyurethane Foam (폴리우레탄폼 절삭가공시 공구보정에 관한 연구)

  • Min, Se-Hong;Kim, Hei-Song
    • Journal of the Korean Society of Safety
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    • v.15 no.2
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    • pp.31-35
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    • 2000
  • After constructing master model utilizing CAD data originated by sketch, product NC data for polyurethane foam using digitized master model data. And model cutting is performed utilizing specially developed polyurethane foam cutting tool in machining center. In this study, it is discussed to construct concept of tool offset, method of tool offset and feature tolerance, etc., that is impossible for cutting of the polyurethane foam by CNC machine.

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A Study of Location Correction Algorithm for Pedestrian Location Tracking in Traffic Connective Transferring System (교통 연계 환승 시스템의 보행자 위치 추적을 위한 보정 알고리즘 연구)

  • Jung, Jong-In;Lee, Sang-Sun
    • The Journal of The Korea Institute of Intelligent Transport Systems
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    • v.8 no.2
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    • pp.149-157
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    • 2009
  • Tracking technologies which provide real-time and customized information through various information collecting and processing for pedestrians who use traffic connective and transferring center have been being examined. However some problems are caused due to the wide-range positioning error for some services as device installation and service place. It is also difficult to be applied to traffic linkage and transfer services because many situations can be barren. In the testbed, Gwangmyoung Station, we got some results in bad conditions such as a lot of steel construction and another communication device. Practically, conditions of the place which will be built can be worse than Gwangmyoung station. Therefore, we researched suitable Location correction algorithm as a method for accuracy to traffic connective and transferring system. And its algorithm is designed through grid coordinates, map-matching, modeling coordinates and Kalman filtering and is being implemented continuously. Also preparing for optimization of various transferring center model, we designed for simulator type algorithm what is available for deciding algorithm factor.

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Simulation and Evaluation of ECT Signals From MRPC Probe in Combo Calibration Standard Tube Using Electromagnetic Numerical Analysis (전자기 수치 해석을 이용한 Combo 표준 보정 시험편의 MRPC Probe 와전류 신호 모사 및 평가)

  • Yoo, Joo-Young;Song, Sung-Jin;Jung, Hee-Jun;Kong, Young-Bae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.2
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    • pp.90-98
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    • 2006
  • Signals captured from a Combo calibration standard tube paly a crucial role in the evaluation of motorized rotating pancake coil (MRPC) probe signals from steam generator (SG) tubes in nuclear power plants (NPPs). Therefore, the Combo tube signals should be consistent and accurate. However, MRPC probe signals are very easily affected by various factors around the tubes so that they can be distorted in their amplitudes and phase angles which are the values specifically used in the evaluation. To overcome this problem, in this study, we explored possibility of simulation to be used as a practical calibration tool far the evaluation of real field signals. For this purpose, we investigated the characteristics of a MRPC probe and a Combo tube. And then using commercial software (VIC-3D) we simulated a set of calibration signals and compared to the experimental signals. From this comparison, we verified the accuracy of the simulated signals. Finally, we evaluated two defects using the simulated Combo tube signals, and the results were compared with those obtained using the actual field calibration signals.