• Title/Summary/Keyword: 보수 모르타르

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Optimum Mix Proportion of Latex Modified Repair Mortar for Agricultural Concrete Structures (농업용 콘크리트 구조물을 위한 라텍스 개질 보수용 모르타르의 적정 배합비 도출)

  • Won, Jong-Pil;Lee, Jae-Young;Park, Chan-Gi;Park, Seong-Gi
    • Journal of The Korean Society of Agricultural Engineers
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    • v.49 no.2
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    • pp.37-46
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    • 2007
  • The service life of agricultural concrete structures is designed in about 30 to 100 years, but actual service lift is estimated in an average 18 years. Therefore, as the service life of the agricultural concrete structures increases, necessity of repair by aging from various environment condition exposure increases. This study was to determinate the optimum mix proportion of latex modified repair mortar and to improve the durability performance of agricultural concrete structures. The physical and mechanical tests of latex modified repair mortar were performed. Tests of flow, compressive strength, flexural strength and bond strength tests were conducted. Test results show that the optimum nex proportion of latex modified repair mortar, when used in 5% latex volume fraction (weight of cement), 1.5% antifoaming agent (weight of latex), 0.2% PVA fiber volume fraction, 1:2 (binder-sand ratio), 10% silica fume replacement ratio (weight of cement), could result in best performance for the repair of agricultural concrete structures.

An Experimental Study on Evaluation of Repair Mortars with CAC (Calcium Aluminate Cement) for Sewer Pipe (하수관거 보수용 CAC 모르타르 성능평가에 대한 실험적 연구)

  • Chung, Jee-Seung;Kang, Weon-Dae
    • Journal of the Korean Society of Safety
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    • v.27 no.4
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    • pp.68-75
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    • 2012
  • The biogenic corrosion of mortars adopted in sewage repair by sulfuric acid-producing bacteria was considered in this paper. Calcium aluminate cement (CAC) was known to resist microbiologically-induced corrosion significantly better than portland and blended portland cement.In this study, CAC as well portland cement mortars were tested as main binder to evaluate the corrosion resistance by the chemical immersion test. Replacement ratios of CAC were changed as 0, 20, 40, 50, 60% of OPC binder and 0, 2, 4, 6% of EVA(Ethylene Vinyl Acetate) were also adopted to increase properties of CAC repair mortars in sewage application. Setting time, compressive strength, acid resistance and adhesive strength were measured for various experiments. As a results of the experiments, the proper formulation of repair mortars was found at 40% of CAC and 4% of EVA. Finally, the CAC mortars adopted in field sewer pipe and were demonstrated to superior in adhesion and workability.

Effect of Curing Temperature on Mechanical Properties of Polymer Mortar for Urgent Repairing (양생온도가 긴급 보수용 폴리머 모르타르의 역학적 특성에 미치는 영향)

  • Cho, Yong In;Hong, Ki Nam;Kim, Min Sung;Park, Jae Kyu
    • Journal of the Korean Society of Safety
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    • v.31 no.5
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    • pp.109-116
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    • 2016
  • This study presents the results of experiments to investigate the effect of polymer type and curing temperature on the mechanical properties of polymer mortar. Setting time of two types of polymers, hardening-delayed polymer(HDP) and rapid hardening polymer(RHP), was tested to check the working time. Additionally, flexural strength, compressive strength, and splitting tensile strength was investigated for mortars using these polymers. From these results, it was confirmed that, irrespective to curing temperature, RHP mortar at the curing age of 24h develops the similar mechanical properties to maximum properties and HDP mortar is more sensitive to the curing temperature. In addition, it should be noted that RHP mortar and HDP mortar are suitable in winter and summer, respectively.

Shrinkage and Durability Characteristics of Latex Modified Repair Mortar for Agricultural Concrete Structures (농업용 콘크리트 구조물용 라텍스개질 보수용 모르타르의 수축 및 내구성능 평가)

  • Won, Jong-Pil;Lee, Jae-Young;Park, Chan-Gi;Park, Seong-Gi;Kim, Wan-Young
    • Journal of The Korean Society of Agricultural Engineers
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    • v.49 no.5
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    • pp.23-30
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    • 2007
  • This research was to evaluate the shrinkage and durability performance of latex modified repair mortar and to improve the service lift of the agricultural concrete structures. The shrinkage characteristics of the repair material creates the delamination of repair materials and existing concrete. It may reduce the service life of structures. Also the reduction of durability performance of the repair materials induces the destruction of the repaired concrete structures at early stage. In this research, plastic and drying shrinkage, thermal expansion coefficient for shrinkage properties, durability performance, permeability, repeated freezing and thawing, and resistance of chemical solution test were performed. Test results showed that the latex modified repair mortar indicated the shrinkage amount which the delamination does not happen, and the latex modified repair mortar appeared excellent long-term durability performance which can increase the service life.

Optimum Mix Proportions of Latex Modified Repair Mortar for Agricultural Underwater Concrete Structure (수중에 노출된 농업용 콘크리트 구조물 보수용 라텍스개질 모르타르의 적정 배합비 도출)

  • Won, Jong-Pil;Lee, Jae-Young;Park, Chan-Gi;Lee, Sang-Woo;Kim, Wan-Young
    • Journal of The Korean Society of Agricultural Engineers
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    • v.49 no.3
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    • pp.43-50
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    • 2007
  • The purpose of this study was to determine the optimum mix proportion of latex modified mortar for agricultural underwater concrete structures repair. The experimental variables included a latex and antiwashout admixture amount, binder-sand ratio, water-binder ratio. This study were evaluated a repair performance and environment effect of latex modified repair mortar for agricultural underwater concrete structures. The pH test was conducted to evaluated the environmental effect and the flow test was peformed to evaluated the workability. Also, compressive, flexural and bond tests were conducted. Test results show that the optimum mix proportion of latex modified repair mortar for agricultural underwater concrete structures, was achieved by 1:1.5 binder-sand ratio, 5% latex ratio (weight of binder), 1.3% antiwashout admixture ratio (weight of binder), 0.33 water-binder ratio and 10% silica lune replacement ratio (weight of cement). The environmental effect and repair performance of optimum mix proportion satisfied all target performance.

Mechanical and Durability Characteristics of Latex Modified Repair Mortar for Agricultural Underwater Concrete Structure (수중에 노출된 농업용 콘크리트 구조물 보수용 라텍스개질 모르타르의 역학적 특성 및 내구성능 평가)

  • Won, Jong-Pil;Lee, Jae-Young;Park, Chan-Gi;Sung, Sang-Kyung;Kim, Wan-Young
    • Journal of The Korean Society of Agricultural Engineers
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    • v.49 no.4
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    • pp.35-41
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    • 2007
  • The most agricultural concrete structures for the irrigation and drainage are exposed to the underwater condition at the irrigation period and they take the influence on very severe cold in the winter. Therefore, it is impossible to use repair materials used to the general concrete structures. The research need the development of the repair material for a performance enhance of the agricultural underwater concrete structures. This research evaluated the mechanical and durability performance of the latex modified repair mortar for underwater concrete structures which peformed the repair in the underwater according to the characteristic of the agricultural concrete structure. The latex modified repair mortar is a material that minimize the effect of the ecosystem, environment and the segregation. In this research, the construction condition of the latex modified repair mortar for agricultural concrete structures was considered and the test specimens made in the underwater condition. Test results was then compared with target performance and commercial repair mortar. Experimental test results indicated that the mechanical and durability performance of latex modified repair mortar for agricultural underwater concrete structure satisfied all target performance. Also, the latex modified repair mortar resulted in better repair performance than the commercial repair mortar.

Evaluation for Corrosion Prevention Properties of Steel Bar Corrosion Repair Method Composed of Primer and Section Restoration Mortar with Corrosion Inhibitor (방청제 혼입 프라이머 및 단면복구모르타르를 사용한 철근부식보수공법의 철근방청성능 평가)

  • Cho Bong Suk;Jang Jae Bong;Jang Jong Ho;Kim Yong Ro;Kang Suk Pyo;Kim Moo Han
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.793-796
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    • 2004
  • In domestic, various repair materials and method systems to keep up with these reinforced concrete deteriorated due to salt damage, carbonation. chemical decay et. being developed and applied. However, present polymer cement mortar applied to section restoration system cause the problem of long-term working and economica] efficiency. because that is divided into two process of liquid corrosion prevention agent and polymer cement mortar. In this background, accelerated test with due regard to $3\%$ NaCl soaking and autoclave cure was performed to confirm steel bar corrosion prevention properties of polymer cement mortar mixed with corrosion prevention agent of powdered type. In conclusion. we confirmed application possibility and excellency of steel bar corrosion prevention properties of polymer cement mortar mixed with corrosion prevention agent of powdered type comparing general polymer cement mortar applied to section restoration system of present study.

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Reduction of Drying Shrinkage of Mortar and Concrete by Expansion of Rapid Cooling Slag Fine Aggregate (급냉 슬래그 잔골재의 팽창성을 활용한 모르타르 및 콘크리트의 건조수축저감에 관한 연구)

  • Lee, Dong-Gyu;Min, Kyung-Hwan;Jeong, Yong-Wook
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.5
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    • pp.3511-3517
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    • 2015
  • It is necessary to maximize the durability of Concrete for the underground structure because its maintenance and reinforcement are difficult. For cracks due to drying shrinkage of the concrete on the characteristics of the material, there is a need for an alternative in the deterioration phenomenon that occurs. In this study, fundamental properties including drying shrinkage of mortar and concrete were investigated to replace fine aggregate from cooling slag for reducing drying shrinkage of mortar and concrete. In the case of rapid cooling slag fine aggregate, it was effective to reduce and restrain initial shrinkage of mortar and concrete, and compressive strength was increased through the all specimen in proportion to its replacement ratio.

Experimental Performance Evaluation of Steel Mesh as Maintenance and Reinforcement Materials (Steel Mesh Cement Mortar의 보수⋅보강 성능 평가)

  • Kim, Yeon-Sang;Choi, Seung-Jai;Kim, Jang-Ho Jay
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.18 no.4
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    • pp.50-58
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    • 2014
  • Due to the cost burden of new construction, the necessity of repair and retrofitting of aged structures is sharply increasing as the domain of repair and retrofitting construction is expanding. Because of the necessity, new technologies for repair and retrofitting are continuously studied in Korea and foreign countries. Steel adhesive method, fiber reinforced plastic (FRP) surface adhesive method, and external prestressing method are used to perform the repair and retrofitting works in Korea. In order to consider a repair method using steel mesh reinforced cement mortar (SMCM), 3-point flexural member test was conducted considering repair area and layer number of SMCM. Five types of specimens including ordinary reinforced concrete (RC) specimen with dimensions of $1400{\times}500{\times}200$ (mm) were cast for testing the deflection measurement, a LVDT was installed at the top center of the specimens. Also, a steel strain gauge and a concrete strain gauge were placed at the center of the specimens. A steel strain gauge was also installed on the shear reinforcement. The 3 point flexural member test results showed that the maximum load of SMCM reinforced specimen was higher than that of basic RC specimen in all of the load-displacement curves. Also, the results showed that, when the whole lower part of the basic RC specimen was reinforced, the maximum load and strain were 1.18 and 1.37 times higher than that of the basic RC specimen, respectively. Each specimen showed a slightly different failure behavior where the difference of the results was caused by the difference in the adhesive level between SMCM and RC. Particularly, in SM-B1 specimen, SMCM spalled off during the experiment. This failure behavior showed that the adhesive performance for RC must be improved in order to utilize SMCM as repair and retrofitting material.

Evaluation of Physical Properties and Material Characterization for Structural Frame at the Stained Glass Windows to Gongju Jeil Church of the Registered Cultural Heritage in Korea (국가등록문화재 공주제일교회 스테인드글라스 구조재의 재질특성과 물성 평가)

  • Bo Young Park;Hye Ri Yang;Chan Hee Lee
    • Economic and Environmental Geology
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    • v.56 no.1
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    • pp.103-114
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    • 2023
  • The Christian Museum of Gongju Jeil Church was first built in 1931 and was largely damaged during the Korean War, but the walls and chimneys have been preserved. This building has a high architectural values in that the chapel was reconstructed in 1956, and maintains its original form through repair of damaged parts rather than new construction. The stained glass windows were as installed in 1979 and has a great significance in the Dalle de Verre method using lump glass. However, some of the stained glass damaged partially, such as various cracks and splits, and vertical and horizontal cracks in the joint fillers of supporting the colored glass. As the structural materials of the stained glass window, an iron frame and cement mortar filled with it were used, and corrosion of iron, cracking of mortar and granular decomposition appear partially due to weathering. In the joint fillers, the content of Ca and S is very high, indicating that gypsum were used as admixtures, and the gypsums grow in a rhombohedral and forms a bundle, which is investigated to have undergone recrystallization. As a result of modeling the ultrasonic velocity at the joint fillers, the left and right windows at the entrance show relatively weak in the range of 800 to 1,600m/s, and the lower right corner of the altar window and the upper left corner of the center window were also 1,000 to 1,800m/s, showing relatively low physical properties. And gypsums produced during the neutralization of lime mortar were detected in the joint fillers and contaminants on the surface. Such salts may cause damage to the joint material due to freezing and thawing, so appropriate preventive conservation is required. Also, since various damage types are complexly appearing in stained glass window and joint filler, customized conservation treatment should be reviewed through clinical tests.