• Title/Summary/Keyword: 벽돌 생산

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A Study on the Construction Specification and Quality Assurance Criteria in Clay Paver (점토바닥벽돌의 품질 및 시공기준 연구)

  • Park, Dae-Gun;Lee, Sang-Yum;Kim, Kyoon-Tai
    • Korean Journal of Construction Engineering and Management
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    • v.11 no.6
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    • pp.111-121
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    • 2010
  • As the customer's interest for sidewalk block in the street or apartment complex is increasing, the materials of block which had been a concrete block exclusively are varied to clay paver, native rock and wood etc. Especially, the sales volume of clay paver which is environment-friendly and ergonomic is dramatically increasing every year with two digits growth rate, however, many problems like "Edge Cracking" "Freezing Breakage" "Bending Breakage" "Joint Gap" are happening frequently within a couple of hours after installation due to the durabilities. Because of the characteristics of Ceramic products, clay pavers are very easy to be broken when they are bumped against each other. In addition, they are relatively fragile by a freezing expansion breakage when exposed to water due to hydrophilic property as well as the intensity and absorptance of the products are varied with small difference from the production process such as production equipment and process control. Therefore, it costs a lot of money to repair the breakdown unless production and installation is carried out according to the strict criteria of the quality control. In this study, the symptoms of breakdown frequently happened in clay paver are classified by each type and finally the solution for this problem in the production of brick, installation and criteria of quality control through compressive strength and absorptance test is suggested.

Monitoring System Construction of Bricks Manufacture Process Using RFID (RFID를 이용한 벽돌제조 공정 모니터링 시스템 설계)

  • Kim, Gui-Jug
    • Proceedings of the Korea Information Processing Society Conference
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    • 2006.11a
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    • pp.447-450
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    • 2006
  • 본 연구는 국내에서 발생되는 소각재를 재활용하여 벽돌 생산을 하는 공장에서의 이원화된 작업현황을 일원화 할 수 있는 데이터 모니터링 시스템 구축을 목적으로 한다. 이를 위하여 RFID 센싱 기술을 생산 공정에 도입하여 공정관리 시스템을 획기적으로 개선할 수 있도록 하였다. 각종 계측기 및 센서의 신호를 데이터 수집 장치인 IDMC-Net8842를 이용하여 실시간으로 수집하고 유/무선 통신 모듈을 이용한 TCP/IP 연결을 통하여 모니터링 서버에 접속하여 실시간으로 현장의 상황을 확인하여 제어할 수 있는 시스템을 구축하고자 한다.

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Design and Construction of Data Monitoring System for Stable Cinder Reuse (안정적인 소각재 재활용을 위한 데이터 모니터링 시스템 설계 및 구축)

  • Kim, Gui-Jung;Han, Jung-Soo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.8 no.5
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    • pp.1082-1086
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    • 2007
  • This research has a purpose of constructing the data monitoring system that makes two-tier work state in the brick production factory to unification by reusing cinder. Monitoring system automatically manages data by using data managing processes such as a state managing process, a location managing process, a badness managing process, a circumstances managing process. In this research, the data management monitoring system manufactures state information of each processes received from RFID and transmits them to data monitoring system. Analyzed data through this system reuses the cinder, so it can effectively manage the production process of the factory which produces bricks through processing automation, faulty-ratio minimization, real-time monitoring and loading managing.

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A study on Recycling of Waste Garnet Powder as a Raw Material for Clay Bricks (폐기 Garnet 미분말의 적벽돌 원료로의 再活用에 관한 硏究)

  • 황경진;김영임;김동수;김준수
    • Resources Recycling
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    • v.11 no.2
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    • pp.36-44
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    • 2002
  • The waste garnet powder as a raw material for clay bricks was studied its recycling. The physical strength of clay bricks are closely dependent both on the contents of $SiO_2$, $Al_2$$O_3$, and $Fe_2$$O_3$in clay and on the viscosity of it. Although the garnet power has very high contents of $SiO_2$, $Al_2$$O_3$, and $Fe_2$$O_3$, it could not substituted to clay because of its low viscosity. Therefore the substitution of sand with waste garnet powder was considered to influence positively on the strength of clay bricks .Mixing ratios of {clay-sand}, {sand-garnet powder}, and {clay-sand-garnet powder} based on weight were controlled in the production of clay bricks. The properties of clay bricks such as compression strength, moisture absorption, shrinkage, and specific gravity has been evaluated. It was shown that the optimal mixing combination was found to be { clay(50%)-sand(30%)-garnet powder(20%)} as a weight basis. The present study indicated possibilities to produce commercially clay bricks with the waste garnet powder. An economical benefit will be produced in viable in view of recycling waste garnet powder.

Recycling of Waterworks Sludge in Red Clay Bricks Manufacturing (정수슬러지를 이용한 점토벽돌 생산 기술 개발 연구)

  • Hwang, Hyeon-Uk;Kim, Ji-Hoon;Kim, Young-Ju
    • Journal of Korean Society of Environmental Engineers
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    • v.31 no.3
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    • pp.217-222
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    • 2009
  • This study was conducted to search possibilities of the use of sludge from waterworks industry in the manufacturing of red clay bricks. Different compositions of the sludge were added into the raw materials of the bricks and required engineering characteristics of the manufactured bricks were examined. Compressive strength, plasticity, and surface absorption of the recycled bricks were analyzed and were compared with the bricks quality standard rules and regulation for quality assurance of the product. Compressive strength of the bricks made in a ratio 75% clay, 5% sludge and 20% silica was found 261.3 $kg_f/cm^3$ and that was comparable with first grade bricks standard. Compressive strength of the bricks made in a ratio 70% clay, 10% sludge, and 20% silica was found 249.9 $kg_f/cm^3$ while it was decreased to 217.3 $kg_f/cm^3$ when bricks were made in a ratio 65% clay, 15% sludge and 20% silica. However, these values of compressive strength were in agreement with the bricks quality standard. Surface absorption of the bricks made by the mixing of 20% silica with varying amount of sludge, i.e., 5%, 10%, and 20% was found 10%, 9.65% and 10.92% respectively. These values satisfied the quality standard of bricks of grade 1 and 2. Recycling of proper amount of sludge in bricks making could produce bricks of high engineering characteristics.

A Study on the Formation of the 'Jeokbyeokdol (Red brick)' in Modern Korea (근대 적벽돌 생산사에 관한 연구)

  • Cho, Hong-Seok;Kim, Chung-Dong
    • Journal of architectural history
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    • v.19 no.6
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    • pp.99-120
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    • 2010
  • According to it, a final goal of this study sets up 'Renovation of the Red brick architecture' and development of theoretical foundation and substantial conservation about Red brick architecture through historical records must be settled without delay. Firstly, it analyzes related terminology and adjusts brick architecture's history and features for architectural authenticity about Red brick architecture. It would study production and construction process of brick in korea. From analysis of records, brick of traditional meaning is 'Jeondol' and western brick of modern meaning is 'Red brick'. 'Brick' defines a common designation. This study shows definition of words based on documents published until 19th century and a korean language and architecture terms dictionary. In view of this results, the meaning of brick which combines different types extensively uses 'Chu', 'Jeon', 'Byeok' according to the purpose of use and the current of the times. In case of 'Jeon', it uses jointly different types such as '塼', '磚', '甎'. but '塼' is frequently used. Even though these words like 'byeok' used individual or combination types until the late 19th century, there is no use because of japanese terms in japanese colonial. After liberation, it was the term of the traditional brick. Brick is generally used through modern times. In an unabridged Korean language dictionary, it defines this term as orthodox korean '壁乭' and '?乭'. At that time of japanese colonial, 'Yeonwa(煉瓦)' used in combination with brick. Due to influence it, it partly uses until now but it is not in common use. Also, a Korean language dictionary contains transcription of 'Yeonwa' with same definition as 'Byeokdol'. In the other side, it results from translating japanese into Korean. It would make exact definition of 'Yeonwa'.

국내 납석의 수급분석

  • 이경한
    • Mineral and Industry
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    • v.15 no.1
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    • pp.15-24
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    • 2002
  • 납석은 전남 일대를 중심으로 약 5,200만 톤이 부존 되어 있고 매년 약 80-90만 톤씩 생산되고 있어 , 국내 비금속광 중 생산액 순으로 4위 정도를 차지하고 있다. 수요의 대부분은 국내에서 조달하고, 생산량의 약 30% 정도를 수출하고 있지만 최근에는 고품위 광석을 중심으로 수입이 증가하는 추이를 보이고 있다. 방석의 국내 수요도 과거에는 내화벽돌용이 주를 이루었지만 근래에는 유리 장성유용이 가장 큰 시장역할을 하는 것으로 변모하였다. 물량만으로는 시멘트 부원료용이 가장 많지만 가격이 낮아 시장규모는 별로 크지 못하다. 시장가격을 기준으로 추정한 국내 납석시장의 규모는 수출시장을 포함할 경우 200억 원 규모이지만 소수의 상위 생산광산에서 주요한 시장을 차지하고 있어 다수의 소규모 광산들은 약 40억원 정도의 시장을 두고 경쟁하고 있다. 납석은 저가 광물인 만큼 고부가가치화를 시키려는 노력이 필요하며, 다량 부존되어 있는 저품위광을 활용하기 위한 노력과 다른 비금속광물과의 경쟁력을 지닐 수 있도록 분체물을 처리하는 분야의 연구 역시 필요할 것이다.

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Safety Assessment for the 3 Piece Alloy Wheel by Finite Element Method (유한요소법에 의한 3 Piece Alloy Wheel의 안전성 평가)

  • Lee, Yang-Chang;Lee, Joon-Seong;Lee, En-Chul;Lee, Ho-Jung
    • Proceedings of the KAIS Fall Conference
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    • 2009.12a
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    • pp.885-888
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    • 2009
  • 자동차용 Alloy Wheel은 차량의 수직하중이나 가로 방향 하중, 구동, 제동토크 등 주행 시에 발생하는 여러 형태의 응력을 받으면서 사용되므로 이러한 응력을 견딜 수 있는 강성은 물론 차량 부품으로서의 요구 수명도 만족하여야 한다. 알루미늄 휠은 개발 후 규격에 준하는 내구성 평가를 위하여 반경 방향 부하 내구시험과 굽힘모멘트 내구시험과 주행 중 요철이나 벽돌 등에 의한 노면으로부터 갑작스런 하중에 대한 내충격성 평가를 위한 충격시험이 실행되고 있다. 이러한 시험은 많은 시간이 소요되고 있으며, 또한 시험 중 불합격 판정이 날 경우 또다시 처음의 공정을 모두 거쳐 다시 시험을 하게 된다. 3 Piece와 같은 알루미늄 휠은 여러 공정에 의한 생산되어지기 때문에 많은 시간적, 물질적 손실이 일어나고 있다. 따라서 자동차용 알루미늄 휠의 요구조건을 충분히 만족시키며 소비자의 요구에 맞는 품질과 시간을 충족시켜 기업경쟁력 확보는 물론 원가절감에 의한 기업 경쟁력 향상을 위하여 설계 단계서부터 시험조건을 고려한 내구성 해석에 의한 알루미늄 휠의 시험횟수를 단축하고자 한다. 본 논문에서는 3 Piece 알루미늄 휠의 축(shaft)하중에 의한 내구성 평가에 대하여 CAE시스템을 이용하여 보다 빠르고 정확한 결과를 산출함으로서 설계시간의 단축은 물론 다양한 형상의 제품들을 설계단계에서부터 생산에 이르기까지의 해석활용법을 수립하고자 하였다.

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Disposal Process Improvement of Construction Waste through Identifying Factors Obstructing Reduction and Recycle of Construction Wastes (주요 건설폐기물의 재활용 저해요인 도출을 통한 현장 건설폐기물 처리 프로세스 개선 방안)

  • Kim, Jae-Moon;Kim, Jee-Hye;Cha, Hee-Sung;Shin, Dong-Woo
    • Korean Journal of Construction Engineering and Management
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    • v.9 no.1
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    • pp.77-86
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    • 2008
  • On account of increasing interest of substantiality in these day, it is needed to make an effort to establish an environmentally sustainable production system for the construction works. Although practical affairs and researches are in progress to reduce and recycle construction wastes, as a result of a research, there are still obstructive factors on waste reduction and recycling which they don't interact efficiently between waste disposal process of the construction area and waste disposal company. As a plan to revitalize reduction and recycling of construction wastes, this research focuses on finding obstructive factors and giving solutions to reduce and recycle construction wastes which comes from construction process and construction industries. To meet the needs of the research, firstly relatively significant construction wastes (concrete, soil, brick, block, asphalt, plastic, lumber) were identified. On site level interviews with management of disposal companies and construction sites were conducted as well, focusing on typical waste disposal process. Throughout this interviews, obstructive factors were conducted. A result of the research, the authors suggest an improved approach on disposal and recycling for construction waste by prioritizing the identified factors and ranking the importance level of each factor. And, by identifying factors obstructing reduction and recycle of construction wastes, this research suggests improved disposal process of construction waste.

Eco-Friendly Interlocking Stabilized Soil Blocks for Urban Housing-Vulnerable Communities : A Community-Participatory Approach in Indonesia (도시 주거 취약층을 위한 친환경 조립형 흙블록 건축재 개발 - 인도네시아 주민 공동체의 참여적 접근 사례 -)

  • Park, Jaehyeon;Mulia, Jasri;Setiawan, Fajar
    • Journal of Appropriate Technology
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    • v.6 no.2
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    • pp.115-125
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    • 2020
  • Housing issues such as mushrooming slums remain as chronic in most developing countries. Due to the state's restrained capacity, the housing-vulnerable's self-help approaches have been increasingly inevitable and vital for addressing the housing issues. However, there are still two challenges: securing good quality with economic efficiency, and climate change mitigation and adaptation. This study aims at doing an architectural experiment by developing and educating the production of eco-friendly interlocking stabilized soil bricks (ISSB) by employing vernacular materials and technologies for housing-vulnerable communities in Indonesia. In collaboration with a local architectural NGO, the study features a co-creation workshop in which 40 evicted households participate in the whole process. Soil analysis, mixed design, compression tests, and economic analysis are carried out. This paper illustrates that ISSB also has a high potential as an alternative to a burned brick or a cement block. The application of ISSB to self-help housing is expected to have socioeconomic and environmental effects, thereby facilitating the housing-vulnerable's self-help approaches and contributing to addressing the housing challenges in Indonesia.