• Title/Summary/Keyword: 벨로우즈 유한요소

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Finite Element Analysis of 2ply Bellows Expansion Joint based on Cyclic Loading Test (2ply 벨로우즈 신축관이음의 반복하중 실험 기반 유한요소 해석)

  • Son, Ho-Young;Jeon, Bub-Gyu;Lee, Sang-Woo;Ju, Bu-Seog
    • Proceedings of the Korean Society of Disaster Information Conference
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    • 2022.10a
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    • pp.311-312
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    • 2022
  • 최근 발생한 경주 및 포항 지진으로 인해 다수의 매립배관 손상이 보고되었다. 벨로우즈 신축관이음은 기하학적 특성으로 인해 진동 및 침하 등으로 인한 손상을 저감시킬 수 있다. 벨로우즈 신축관이음관의 내진 성능평가에 대한 실험적 혹은 해석적 연구는 미미한 상황이다. 본 연구는 벨로우즈 신축이음관의 내진성능을 분석하기 위해 반복하중 기반의 실험적 연구를 수행하였다. 또한 실험결과를 기반으로 3차원 유한요소 모델을 구축하였으며 실험과 해석에서 얻어진 하중-변위 관계를 비교하였다. 해석 모델에서 전체적인 강성이 큰 것으로 나타났으며 최대 변위가 작용할 때 에너지 소산량은 약 10% 가량 큰 것으로 나타났다.

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Sensitivity Analysis of a Bellows Expansion Joint subjected to Monotonic Loading Due to Structural Uncertainty (단조하중을 받는 벨로우즈 신축이음관의 구조적 불확실성에 의한 민감도 분석)

  • Son, Hoyoung;Lee, Jong-Ryun;Jeon, Bub-Gyu;Ju, Bu-Seog
    • Proceedings of the Korean Society of Disaster Information Conference
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    • 2023.11a
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    • pp.305-306
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    • 2023
  • 지반 침하 및 액상화 등에 따른 과도한 상대변위로 인한 매립배관 시스템의 손상을 저감시키기 위해 종종 벨로우즈 신축이음관은 사용된다. 벨로우즈 신축이음관의 성형과정에서 회선의 벽두께 감소와 같은 구조적인 불확실성이 발생할 수 있으며 특히, 벽두께 감소는 벨로우즈 신축이음관의 성능에 영향을 미칠 수 있다. 매립배관 시스템의 효율적인 유지관리를 위해 회선의 벽두께 감소에 의한 벨로우즈 신축이음관의 성능평가는 필요하다. 하지만 회선의 벽두께 감소가 벨로우즈 신축이음관의 성능에 미치는 영향을 조사하는 연구는 미미하다. 따라서 본 연구는 기초적인 연구로써 고충실도 유한요소 모델을 이용하여 단조하중을 받는 벨로우즈 신축이음관의 벽두께 감소에 의한 성능을 평가하고 민감도 분석을 수행하였다. 각 회선의 벽두께 감소를 20%로 적용하였을 때 최대하중은 약 3% 감소하는 것으로 나타났으며 2번 회선의 벽두께 감소가 최대하중 감소에 비교적 큰 영향을 미치는 것으로 나타났다.

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Performance evaluation of the forming methods used in the production of bellows for LNG carriers I - Comparison of design methods and mechanical properties of bellows - (LNG 선박용 벨로우즈의 제작시 성형방법에 따른 성능 평가 I - 벨로우즈의 제작방법 및 기계적 특성 비교 -)

  • Kim, Pyung-Su;Kim, Jong-Do
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.7
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    • pp.587-592
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    • 2016
  • Bellows for LNG carriers must be corrosion resistant in order to operate in seawater environments. They must also have long fatigue lives in order to withstand the expansion and contraction caused by large temperature changes and continuous vibration in extreme environments. In order to incorporate these properties into bellow design, it is important to use materials that are resistant to cold brittleness and corrosion, and maintain their optimized forming condition. The design conditions and forming methods used for bellows must be optimized in order to incorporate these characteristics. In this study, finite element analysis was used to develop cryogenic bellows, which have good mechanical strength and reliability. In addition, two different forming methods (mechanical and hydroforming) were used to design and produce bellows, in order to derive their forming condition. The height, thickness, and hardness of the convolutions of bellows produced by each method were measured and compared with each other. The results confirmed that the two forming methods produced bellows with different mechanical properties.

다층 구조를 갖는 벨로우즈의 등가 모델링에 관한 연구

  • 정태진;김병곤;조원용;유중근
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.61-61
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    • 2004
  • 벨로우즈는 차량의 배기계나 공장의 덕트 등에 진동 절연을 목적으로 장착되는 부품으로서 제품의 특성상 진동 하중을 많이 받기 때문에 여러 겹으로 설계하는 경우가 많다 또한, 대부분의 제품이 그러하듯이 유한요소해석을 적용하여 제품의 특성을 조기에 평가함으로써 개발의 효율성을 높일 수 있다. 그러나, 여러 겹으로 되어있는 제품의 특성을 그대로 모델링 하였을 때는 유한요소의 수가 지나치게 증가하는 경향이 있기 때문에 해석을 수행하기 어렵다.(중략)

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Shape Optimization of Multilayer Bellows by Using Sequential Experimental Design (순차적 실험계획법을 적용한 다층관 벨로우즈 형상 최적설계)

  • Oh, Sang-Kyun;Lee, Kwang-Ki;Suh, Chang-Hee;Jung, Yun-Chul;Kim, Young-Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.9
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    • pp.1007-1013
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    • 2011
  • Because of their high flexibility and durability, multilayer bellows are manufactured for use in commercial vehicles, while single-layer bellows are manufactured for use in passenger vehicles. A study based on the finite element method (FEM) and shape optimization for the single-layer bellows has been actively performed; however, until now, a study based on the FEM has rarely been performed for the multilayer bellows with gaps between the layers. This paper presents a finite-element modeling scheme for the multilayer bellows to improve simulation reliability during the evaluation of stress and flexibility. For performing shape optimization for the multilayer bellows, DOE (design of experiment) and the Kriging metamodel followed by the D-optimal method are used.

Analysis of the Mechanical Behavior of Bellows for Electromagnetic Control Valve (전자기 제어 밸브를 위한 벨로우즈의 기계적 거동에 관한 연구)

  • Son, In-Seo;Hwang, Seon;Shin, Dong-Kil
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.3
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    • pp.432-437
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    • 2016
  • The behavior of a bellows for an electromagnetic control valve was investigated. The bellows consists of an outer metal bellows, inner spring, and metal caps. The bellows needs to have sensitive and precise motion against external loads and pressure loads in order to control the position of the valve accurately. The spring constant of the inner spring and load-displacement curve of the bellows set were measured using a test machine. The inner spring showed a linear relation between load and displacement. The bellows set showed small stiffness at small displacement, and then the stiffness slightly increased upon subsequent displacement. Based on the measured data, finite element analysis was performed. Axisymmetric conditions were applied, and shell elements were used. The effective material properties of the outer bellows material were extracted. Additional analysis was performed, and the behavior of the bellows was analyzed using the finite element model.

Development of a Bellows Finite Element for the Analysis of Piping System (배관시스템 해석을 위한 벨로우즈 유한요소의 개발)

  • 고병갑;박경진;이완익
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.6
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    • pp.1439-1450
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    • 1995
  • Bellows is a familiar component in piping systems as it provides a relatively simple means of absorbing thermal expansion and providing system flexibility. In routine piping flexibility analysis by finite element methods, bellows is usually considered to be straight pipe runs modified by an appropriate flexibility factor; maximum stresses are evaluated using a corresponding stress concentration factor. The aim of this study is to develop a bellows finite element, which similarly includes more complex shell type deformation patterns. This element also does not require flexibility or stress factors, but evaluates more detailed deformation and stress patterns. The proposed bellows element is a 3-D, 2-noded line element, with three degrees of freedom per node and no bending. It is formulated by including additional 'internal' degrees of freedom to account for the deformation of the bellows corrugation; specifically a quarter toroidal section of the bellows, loaded by axial force, is considered and the shell type deformation of this is include by way of an approximating trigonometric series. The stiffness of each half bellows section may be found by minimising the potential energy of the section for a chosen deformation shape function. An experiment on the flexibility is performed to verify the reliability for bellows finite element.

Prediction of Dynamics of Bellows in Exhaust System of Vehicle Using Equivalent Beam Modeling (등가 보 모델링 방법을 이용한 차량 배기계의 벨로우즈 동특성 예측)

  • Hong, Jin Ho;Kim, Yong Dae;Lee, Nam Young;Lee, Sang Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.11
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    • pp.1105-1111
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    • 2015
  • The exhaust system is one of the major sources of vibrations, along with the suspension system and engine. When the exhaust system is connected directly to the engine, it transfers vibrations to the vehicle body through the body mounts. Therefore, in order to reduce the vibrations transmitted from the exhaust system, the vibration characteristics of the exhaust system should be predicted. Thus, the dynamic characteristics of the bellows, which form a key component of the exhaust system, must be modeled accurately. However, it is difficult to model the bellows because of the complicated geometry. Though the equivalent beam modeling technique has been applied in the design stage, it is not sufficiently accurate in the case of the bellows which have complicated geometries. In this paper, we present an improved technique for modeling the bellows in a vehicle. The accuracy of the modeling method is verified by comparison with the experimental results.

A study on the dynamic characteristics of bellows (벨로우즈의 동특성에 관한 연구)

  • 이완식;오재응;김태완
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.6
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    • pp.1273-1281
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    • 1988
  • In this study, the dynamic characteristics of Bellows, used for expansion joint, were investigate by F.E.M. Using the axisymmetric conical frustum element, the natural frequencies, modevectors and the parameters governing the dynamic characteristics of Bellows were also investigated. Through the experiment, it was shown that the results calculated by finite element method and measured experimental values were in good agreement.

A Vibration Analysis Model for Bellows Using Reduced Degree Of Freedom in the Vehicle Exhaust System (자유도 저감을 이용한 자동차 배기시스템의 벨로우즈 진동해석 모델)

  • 김대현;최명진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.659-663
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    • 1997
  • In this paper, a simplified vibration analysis model for bellows was presented to avoid excessive effort required for shell model. To reduce degree of freedom, bellows was modelled using one dimensional beam element. The equivalent mass and stiffness matrices were obtained based upon Guyan reduction process. The results were compared with the confirmed results, which were in good agreement.

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