• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2008년도 추계학술대회 논문집
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• pp.42-45
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• 2008

Recently, aluminum is widely used to reduce the vehicle weight. Aluminum curved extruded products are used for the design of automotive frame parts. This study focuses on the determination of process condition fur automotive bumper beam with various curvatures. In this study, a curvature prediction model has been proposed considering the geometric relationship and the characteristic of the curvature extrusion equipment. Using the proposed model and FE analysis, the appropriated process condition was determined to produce the bumper beam. Finally, curvature extrusion experiment was carried out to verify the effectiveness of the proposed curvature prediction model and the process condition.

• 한국정밀공학회지
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• 제30권8호
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• pp.797-801
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• 2013

Today's automotive industry is evolving toward low-emissions or zero-emissions high-efficiency vehicles. Highly efficient power sources are required, as well as high strength steels for various parts to increase safety. In this study, we investigated the roll-forming process for the development of high strength, lightweight steel bumper beams. The roll-forming process was analyzed using the software package Shape-RF in combination with a rigid-plastic finite element method model. An optimal roll-forming process based on roll-pass was obtained using finite element method simulations.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2005년도 추계학술대회 논문집
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• pp.30-33
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• 2005

Although extruded aluminium bumper beam has been commonly used in advanced car makers, there are not so much precedent for it's localization. For the localization of aluminum bumper beam of 7XXX series, benchmarking, material modifications of 7XXX series aluminum alloy, section design of beam, impact analysis had been performed in this study. High fuel efficiency and weight reduction could be achieved by using aluminum bumper beam of which the weight is lighter than that of steel. Moreover, it is expected to reach higher recycling rate by substituting aluminum for steel.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 춘계학술대회 논문집
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• pp.199-202
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• 2009

In roll forming process, a sheet metal is continuously progressively formed into a product with required cross-section and longitudinal shape, such as a circular tube with required diameter, wall-thickness and straightness, by passing through a series of forming rolls in arranged in tandem. Tn this process, each pair of forming rolls installed in a forming machine play a particular role in making up the required cross-section and longitudinal shape of the product. In recent years, that process is often applied to the bumper rail in the automotive industries. In this study, a optimal Front Bumper Beam manufacturing technology, model deign and proper roll-pass sequences can be suggested by forming number of roll-pass and bending angle. And also effects of the process parameters on the final shape formed by roll forming defects were evaluated.

• 한국자동차공학회논문집
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• 제6권6호
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• pp.276-284
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• 1998

Optimum design of bumper beam is investigated using nonlinear CAE structural analysis techniques.In order to minimize its weight, while enhancing structural performances, bumper beam structural analyses were carried out to produce optimum section. Model is composed of bumper beam and stay. First, considering FMVSS safety standard, static strength and energy absorbing capability were estimated for several competitive bumpers through pendulum static analysis, and most promising section was chosen. Next, to ensure dynamic crashworthinesss performance for center pole impact was evaluated for the bumper beam with chosen section through pendulum static analysis, referring to DHS bumper dynamic impact standard. Finally, 2.5 mph bumper beam was designed and its structural performance was estimated. Through this investigation, an optimized bumper beam section with less weight of 20% while maintaining almost equal carshworthiness, compared with a conventional bumper beam section which proved its impact crashworthiness by experiments, was developed.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2007년도 춘계학술대회 논문집
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• pp.517-518
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• 2007

• 한국레이저가공학회지
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• 제6권3호
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• pp.1-10
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• 2003

• 한국레이저가공학회:학술대회논문집
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• 한국레이저가공학회 2002년도 춘계학술발표대회 논문개요집
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• pp.45-48
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• 2002

• 한국레이저가공학회지
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• 제2권1호
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• pp.51-60
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• 1999

In this paper, weldability and formability of Tailored-Blank (TB) and the structural impact testing of bump beam were investigated to apply TB to automobile bumper beam. The optimal $CO_2$ laser welding condition for TB of SPFC and SPRC steel plates with different thicknesses was obtained. Before welding, the cross section of butt joint was prepared only by shearing without milling process. Real type bump beam was produced by two kind of forming processes such as roll-forming and press-forming, and the good formability of TB was obtained. Impact test results of bump by using pendulum and barrier were satisfied the impact regulation of bump. Finally. It may be confirmed that laser welded TB is well-balanced material in both weight reduction and production cost of automobile bump.

• Composites Research
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• 제35권5호
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• pp.317-321
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• 2022

본 연구에서는 머신 러닝을 통해 하중 유형에 따른 구간을 나누어 각 하중 유형에 강한 적층 각도 순서가 배치되는 PIC 설계 방법이 범퍼 빔에 적용되었다. 머신 러닝을 적용하기 위한 학습 데이터의 입력 값과 라벨은 각각 전체 요소 중 일부인 참조 요소의 좌표와 하중 유형으로 정의되었다. 좌표 값을 나타내는 방법인 2D 표현 방법과 3D 표현 방법을 비교하기 위하여 각각의 방법으로 학습 데이터 생성 및 머신 러닝 모델이 학습되었다. 2D 표현 방법은 유한요소 모델을 각 면으로 나누고 그에 따른 학습 데이터 생성 및 머신 러닝 모델을 학습시키는 방법이며, 3D 표현 방법은 유한요소 모델 전체에서 학습 데이터를 생성하여 하나의 머신 러닝 모델을 학습시키는 방법이다. 머신 러닝 모델의 성능에 영향을 미치는 하이퍼파라미터는 베이지안 알고리즘을 통해 최적 값으로 튜닝되었으며, 튜닝 된 모델 중 k-NN 분류 방법이 가장 높은 예측률과 AUC-ROC로 나타났다. 그리고 2D 표현 방법과 3D 표현 방법 중 3D 표현 방법이 더 높은 성능을 보였다. 튜닝 된 머신 러닝 모델을 통해 예측된 하중 유형 데이터가 유한요소 모델에 매핑되었으며, 유한요소 해석을 통해 비교 검증되었다. 3D 표현 방법의 머신 러닝 모델로 설계된 PIC 방법이 강도 측면에서 더 우수함이 검증되었다.