• Title/Summary/Keyword: 벌징실험

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Study of Blank Thickness Optimization in Free Bulging for Maximizing Bulged Height (가스압력을 이용한 자유벌징에서 성형양 최대화를 위한 두께 분포 최적화)

  • Yoo, Joon-Tae;Yoon, Jong-Hoon;Lee, Ho-Sung;Youn, Sung-Kie
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.8
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    • pp.899-904
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    • 2014
  • Thickness profiled blank is designed using optimization techniques for maximizing the bulged heights during the free bulging of Inconel 718. The thickness of the blank was described by the Bezier curve and the locations of the control points were used as the design variables for optimization. The maximization of the bulged heights within the limited strain range served as the objective function and constraints for optimization. The equivalent static loads method for non-linear static response structural optimization (ESLSO) was used and the result of the optimization revealed 22 increased bulged heights. A free bulging test using a blank with an optimized profile was conducted to verify the optimization process. The results were compared with those of numerical analysis in terms of bulged height and deformed shape.

탄소성 유한요소법에 의한 박판 성형 공정의 해석(I)

  • 심현보;정완진;양동열
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.4
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    • pp.810-817
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    • 1990
  • 본 연구에서는 국부질점 좌표계(natural convected coordinate system)를 이 용하여 변형을 묘사하는 대변형을 고려한 탄소성 증분수식을 유도하고 또 이에 해당하 는 유한 요소 방정식을 구하였다. 국부 질점 좌표계를 사용함으로써 변형도 성분이 나 구성 방정식의 성분들에 대한 좌표 변환 과정을 생략하도록 한다. 재료는 수직 이방성으로 가정하였다. 이 수식화의 타당성을 검증하기 위하여 원형 격막의 정수압 벌징을 해석하고 해석 결과는 실험 결과와 이미 발표된 실험 및 해석 결과와 비교하여 타당성을 검증하였다.

Analsis of Three-Dimensional Upst Forging of Clover-Shaped Disks (3차원 변형을 고려한 클로버 형상 소재의 업세팅 단조해석)

  • 양동열;김종호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.4
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    • pp.535-540
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    • 1986
  • 본 연구에서는 소재의 3차원 변형, 즉 평면변형(sidewise spread)과 벌징변형 을 동시에 고려할 수 있는 간단한 동적가용 속도장을 제안하고 이를 클로버(clover) 시편의 업세팅 단조 해석에 적용해보기로 한다. 상계이론에 의한 전체 에너지 소비 율을 최소화시키면서 그때 그때의 높이 감소에 따른 단조 하중과 변형 형상을 구한다. 실험은 SM15C 탄소강을 이용하여 시편의 형상과 윤활조건을 바꿔가면서 상온에서 수행 한다.

Improving the Formability of an SUS316 Plate using Laser-induced Surface Heat Treatment and Cladding Processes (레이저 기반 표면 열처리 및 클래딩을 이용한 SUS 316 판재 성형성 향상)

  • Jo, Yeong-Kwan;Yu, Jae-Hyun;Jeong, Ho-Seung;Park, Sang-Hu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.2
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    • pp.30-37
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    • 2020
  • We propose a practical method for increasing formability of a sheet metal plate using laser heat treatment (LHT) and cladding process. In this work, two kinds of process such as laser-induced heat treatment and cladding were utilized to evaluate the effect on formability of SUS316 sheets with different thickness of 1 and 3 mm. By using a vertically line-patterned tensile specimen that was LHTed or cladded on its surface, the process parameters of each surface treating method were studied and optimized. Through the basic test, we knew that the laser power of 900 W and scanning speed of 500 mm/min was the best condition for increase of formability. As the treatment results, ultimate tensile strength and elongation were increased as approximately 2.1 and 7.0%, respectively. To verify the usefulness of this work in industrial cases, we conducted a bulging test using with and without LHTed SUS316 sheet metal blanks. The results show that the bulging height of LHTed sheet was increased by 73% compared to that of the original one.

Experimental Comparison of Electrohydraulic Forming of SUS430 with Free Bulging Die Depending on Wire of Electrodes (전극봉의 와이어 체결 유무에 따른 자유 벌징 금형의 액중방전성형 실험을 통한 SUS430 소재의 성형성 비교)

  • Y. H. Jang;M. S. Kim;J. Kim
    • Transactions of Materials Processing
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    • v.32 no.6
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    • pp.303-310
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    • 2023
  • Electrohydraulic forming(EHF), one of the high-speed forming method, can supplement the weak point of previous forming process such as deep-drawing and electromagnetic forming. Indeed, EHF is time-consuming process during installing wire before experiment that hard to apply to industry. In this research, applying wireless electrode, the formability of SUS430 sheet was compared through EHF experiments using wire-installed electrode and the other, wireless. Although the power was a little lacking, the advantages of the experiment using wireless electrode could be confirmed with checking the optimal location of electrodes where the plasma is generated and comparing free-bulging height depending on former and later condition of electrodes with performing several single and multistage experiments for same voltage, 6 kV.

Model Tests on Ground Deformation during Trench Excavation for Diaphragm Walls (지중연속벽 시공을 위한 트렌치 굴착시 지반변형에 관한 모형실험)

  • Hong, Won-Pyo;Lee, Moon-Ku;Lee, Jae-Ho
    • Journal of the Korean Geotechnical Society
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    • v.22 no.12
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    • pp.77-88
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    • 2006
  • A series of model tests were performed to investigate the ground deformation during trench excavation for diaphragm walls. An apparatus was manufactured to observe the failure pattern of a slurry-supported trench in sandy ground. Ground deformations including settlement and lateral displacement of the surrounding ground adjacent to the trench were carefully monitored during excavation. Experimental observations indicated that the settlement of the adjacent ground increased with closing to the trench. Especially, the considerable settlement occurred at the distance which was equal to 40% of the excavation depth. And, the higher settlement was obtained when the relative density of ground was looser and the ground water table was higher. Also, the lateral wall face of excavated trench was bulged with lowering the slurry level In stages and then the upper part of trench failed finally. The envelope of ground surface settlement could be represented as a hyperbolic line and the measured settlement was smaller than those predicted by Clough and O'Rourke (1990).

Formability Evaluation of a Copper Alloy for Regenerative Cooling Thrust Chamber (재생냉각 연소기 챔버 제작용 구리합금의 성형성 평가)

  • Ryu, Chul-Sung;Lee, Keum-Oh;Choi, Hwan-Seok
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.37 no.9
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    • pp.939-945
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    • 2009
  • The dome stretching tests and tension tests have been performed to obtain a forming limit curve(FLC) for the copper alloy which is used for manufacturing the regenerative cooling thrust chamber. For experimental investigation of the forming limit curve, we have used in-plane tension specimen to obtain tension-compression strain state as well as out-of-plane specimen to obtain tension-tension strain state through dome stretching test. All specimens were divided into longitudinal and transverse directions according to the orientation of test specimen. The test results showed that in the tension-tension region, copper alloy revealed a maximum major strain of 62.3% and a maximum minor strain of 58.6%. In the tension-compression region, the maximum major strain and the maximum minor strain were measured to be 60.5% and 25.8%, respectively.

A Sensitivity Analysis for the Geotechnical Parameters Estimation of a Ground around a Granular Compaction Pile (쇄석다짐말뚝 주변지반의 지반정수산정을 위한 민감도 분석)

  • Han, Yushik;Choi, Yongkyu
    • Journal of the Korean Geotechnical Society
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    • v.31 no.12
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    • pp.5-15
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    • 2015
  • The GCP (Granular Compaction Pile) for the improvement objective of soft ground has been frequently studied. However, these studies were the results deduced on the basis of the numerical analysis and the laboratory model tests, and there was no study method to apply the effects of the bulging failure of a flexible pile. In this study, the sensitivity of the load-settlement curves of the uniform and the tapered GCP dependant on the geotechnical parameters estimated from N value of standard penetration test (SPT) was analyzed. It was estimated reasonably that, in the very soft clay soil (N=3 or less), elastic modulus was 700~2000 kPa and Poisson's ratio was 0.40~0.48.