• Title/Summary/Keyword: 버 제거 효율

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자기연마를 이용한 미세 버제거 연구

  • ;;Yuri M.Baron
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.259-259
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    • 2004
  • 정밀부품의 가공 시에 발생되는 burr는 제품의 정밀도, 성능과 제품의 생산성에도 부정적인 영향을 끼치다. 따라서 효율적인 burr의 제거는 제품의 성능의 향상뿐만 아니라 생산성의 향상에도 긍정적인 영향을 미칠 수 있다. 자기 연마법(Magnetic Abrasive Finishing)은 연마제의 연마특성과 철의 자기화 성질을 이용한다. 자기장내의 자기력선의 응집현상을 통해서 burr를 제거하는 방법이다. 자기 유도자에 의해 형성된 magnet flow를 따라 지립이 정렬을 하고 정렬된 지립은 브러쉬의 역할을 하여 burr를 제거하게 된다.(중략)

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Understanding of Burr Technology and It's Trend (버 관련기술의 이해와 그 추세)

  • 고성림
    • Journal of the KSME
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    • v.33 no.1
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    • pp.33-46
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    • 1993
  • 버관련기술(burr technology)의 실체와 전세계적인 추세를 이해함으로써 산업현장에서의 기술적, 경제적인 중요성과 학문적인 입장에서의 중요성을 강조하고자 하였다. 버형성 원리와 버제거작 업에 관한 학문적 관심의 결여, 그리고 산업현장에서의 효율적인버에 대한 대체에 의한 원가절 감을 위한 노력의 미흡으로 버관련기술의 수준이 초보적인 단계에 있는 우리나라의 실정을 고 려할 때, 점차로 생산방식의 발달로 인해서 다가올 버에 관한 문제점을 연구기관과 산업체간의 긴밀한 협조를 통해서 해결해가야 할 것이다.

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Characteristic of EP-MAP for Deburring of Microgroove using EP-MAP (전해-자기 복합 가공을 이용한 미세 그루브형상의 가공 특성에 관한 연구)

  • Kim, Sang Oh;Son, Chul Bae;Kwak, Jae Seob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.3
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    • pp.313-318
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    • 2013
  • Magnetic abrasive polishing is an advanced deburring process for nonmagnetic materials and micropattern products that have non-machinability characteristics. Despite these advantages, there are some problems with using MAP for deburring. MAP has introduced geometric errors into microgrooves because of an over-cutting force caused by uncontrolled magnetic abrasives in the MAP tool. Thus, in this study, to solve this problem, an EP (electrolyte polishing)-MAP hybrid polishing process was developed for deburring microgrooves in an STS316 material. In addition, an evaluation of EP-MAP for the deburring of microgrooves was carried out by profiling the burrs. The results of the experiment showed geometric errors after the deburring process using MAP. However, in the case of EP-MAP, no geometric error was observed after the process because of the lower material removal rate in EP-MAP.

Determination of Cutting Conditions for an Efficient Deburring Process Using a New Deburring Tool (새로운 디버링 공구를 이용한 드릴링 버의 효율적 제거를 위한 가공조건 선정)

  • Bae, Jun-Kyung;Park, Ha-Young;Kwon, Byeong-Chan;Ko, Sung-Lim
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.4
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    • pp.109-117
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    • 2016
  • For efficient deburring of burrs that form inside mechanical parts after drilling, new special deburring tool was developed specifically for the burr found at intersecting holes. In this paper, the process for finding ideal cutting conditions has been carried out to identify the efficient performance of deburring using a new tool. The burrs at the entrance and exit surface were analyzed for efficient removal. The surface roughness after deburring was also reviewed for better performance. In addition, the influence of the feed rate on deburring quality was analyzed for improved productivity. Through this process, a new deburring tool can be applied effectively to remove burrs formed at intersecting holes.

Deburring experiment in drilling hole on the inclined exit surface (경사진 출구면에 발생한 버의 제거를 위한 디버링 공구의 효율적 운용)

  • Kim B.K.;Lee K.U.;Park J.W.;Hong S.I.;Ko S.L.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.773-776
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    • 2005
  • An Experiment was carried out to study deburring in frilling hole on the Inclined exit surface. Two different deburring tools, exit surface angles, materials and cutting conditions were selected to check their performance using CNC machining center. In deburring operation, there are not only flat exit surfaces but also inclined exit surfaces which is described as inclination angle. Inclination of exit surface causes a quite different burr formation when comparing with flat surface. Deburring characteristics are analyzed according to the deburring tools and cutting conditions. Several strategies for a effective deburring on inclined exit surface were proposed.

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Strengthening of Fiber-Reinforced $\gamma$-LiAlO$_2$ Matrixes for Molten Carbonate Fuel Cell by Laminatin (용융탄산염 연료전지용 화이버 강화 $\gamma$-LiAlO$_2$ 매트릭스의 적층에 의한 강도 증진)

  • 현상훈;조성철;홍성안
    • Journal of the Korean Ceramic Society
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    • v.36 no.2
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    • pp.107-115
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    • 1999
  • Microstructural variation and strengthening effects with lamination methods of alumina fiber-reinforced ${\gamma}$-LiAlO2 matrixes for Molten Carbonate Fuel Cell(MCFC) were studied. The porosities of all matrix laminated by hot-pressing of two green sheets under 1 kg/$\textrm{cm}^2$ at 45$^{\circ}C$ for 1 min and by double-casting which the second layer cast on the first green sheet dried for 3.5h were more than 50%. The strength of the Al2O3 fiber-reinforced matrix prepared by lamination was enhanced by 70% in comparison with the non-laminated matrix (115 gf/$\textrm{mm}^2$) and the strength-directionality due to fiber-orientation also could be removed. The strength of matrixes laminated by triple-casting was higher than that of the double-cast matrix, but triple-cast matrix showed the directionality with the casting direction, and furthermore its porosity was less than 50%. Although the strength of matrixes laminated by double-casting (195 gf/$\textrm{mm}^2$) is slightly less than that of matrixes laminated by hot-pressing (212 gf/$\textrm{mm}^2$), the double-casting method was evaluated to be more efficient laminating process in MCFC matrix processing.

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Determination of Rake Angle and Tool Stiffness to Efficiently Remove Drilling Burrs at the Inclined Exit Surface (구멍가공 시 경사진 출구면에 발생한 버의 효율적 제거를 위한 디버링 공구의 공구경사각과 강성의 결정)

  • Bae, Jun-Kyung;Shin, Sung-guen;Kwon, Byeong-chan;Ko, Sung-Lim
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.6
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    • pp.1-9
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    • 2021
  • In machining operations, a burr is an undesirable material formed by plastic deformation in a workpiece. With the ongoing industrial developments, it has become an important issue to efficiently remove burrs. Several deburring methods have been developed to remove specific burrs that require special machining. However, to remove burrs formed while machining at the CNC machining center, deburring tools must be developed. In a previous study, a new deburring tool was developed by the authors. In this study, the influence of the rake angle and stiffness of the new deburring tool was analyzed to improve performance. The theoretical model was driven considering the rake angle and stiffness, and experiments were carried out to validate the model. Especially, conditions based on the designed rake angle and stiffness to effectively remove burrs, which is difficult, at the exit surface were suggested.

A Study on Improving Deburring Efficiency Using Non-Contact Finishing Process (비접촉식 표면연마를 통한 디버링 효과 향상에 관한 연구)

  • Lee, Jung-Hee;Kwak, Jae-Seob
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.6
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    • pp.74-80
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    • 2022
  • The surface status of a workpiece determines its functionality, product quality, and manufacturing costs. Thus, several finishing technologies have been widely investigated and applied to improve surface characteristics. In this study, rotational electro-magnetic abrasive finishing (REMAF) was suggested as a non-contact finishing process to achieve high geometric precision. To verify the effects of the REMAF process on burr removal on the surface of Al6061, experiments were conducted using the Taguchi method. Based on the experimental results analyzed by the S/N ratio and ANOVA, the optimal conditions were defined as A3B2C3D3 that corresponded to 1,800 rpm of rotational speed, 1.5 kg of abrasive particle weight, 0.7 mm of abrasive diameter, and 15 min of working time. In addition, the particle weight was a key attribute for deburring, whereas the working time was less effective.