• Title/Summary/Keyword: 밸브플레이트

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Fluid Film Characteristics between Cylinder Block and Valve Plates in Oil Hydraulic Piston Pumps (유압 피스톤 펌프의 실린더 블록과 밸브 플레이트 사이의 유막 특성)

  • Jung J.Y.;Song K.K.;Oh S.H.;Kim J.K.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.1 no.2
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    • pp.8-14
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    • 2004
  • Abstract: In the oil hydraulic piston pumps the clearance between the valve plate and cylinder block plays an important role for volumetric and overall efficiency. Thus, adequate lubricational fluid film is needed for the interface. In this study, fluid film thickness is measured by a gap sensor and a slip ring under operational conditions to observe the behavior of the lubrication mechanism in detail. To investigate the effect according to the valve plate types in view of the fluid film, three different types were designed. Leakage flow rate and shaft torque were also measured to clarify the effect according to the valve plate types. A broad range of experiments were conducted to provide reasonable data on the effect of fluid film. In this experiments two main parameters were found, of which the one is the discharge pressure and the other is valve plate geometry. As a result, we found that the spherical valve plate could get more stable fluid film thickness, maintain good efficiency for high pressure range than the other types.

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SimulationX®-based Modeling for Valve-Plate Notch Design of Variable Swash-Plate Axial Piston Pump (SimulationX®를 이용한 가변 사판식 액셜 피스톤 펌프의 밸브플레이트 노치 최적화에 관한 연구)

  • Lee, San Seong;Chung, Won Jee;Lim, Dong Jae;Cha, Tae Hyung;Kim, Soo Tae;Lee, Jeong Sil;Choi, Kyung Shin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.4
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    • pp.104-112
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    • 2018
  • Considering the shape of a valve plate in design is important for reducing the pulsation phenomenon, which is a negative factor in pump performance. The purpose of this study is to propose an optimized method for a valve-plate V-type notch of a piston pump by modeling and simulation. The method uses $SimulationX^{(R)}$, a commercial hydraulic analysis program, and to provide data for the designing of the notch. The opening areas are determined by performing kinematic analysis of the notch part where the opening area changes rapidly. After applying the result analysis, the main effects on maximum pressure pulsation and maximum backflow according to the notch design factors are analyzed by using the full factorial method of experimental design. The optimized solutions are derived for the notch design variables, based on the analyzed data.

A Study on Identification of Open Area of Pump for Hydraulic Excavator (유압 굴삭기용 펌프의 개구면적 규명에 관한 연구)

  • Lim T.H.;Oh B.S.;Lee H.S.;Yang S.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.101-102
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    • 2006
  • The purpose of this paper is pulsation-analysis of the swash plate type axial piston pump for excavator and the method of side branch hose application, which is used normally in construction equipments. In this paper, draw the mathematical modeling for pressure pulsation mechanism of the swash plate type axial piston pump for excavator, expression the flow pulsation in the pipelines by transfer matrix method, programmed simulation for pulsation by AMEsim software, and the reliability of that was verified by the comparison with the experimental results.

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Stress Analysis of the Cylinder Block and the Valve Plate of the Swash Plate Type Oil Hydraulic Piston Pump (사판식 유압 픽스톤 펌프의 실린더블록과 밸브 플레이트의 응력해석)

  • Kim J. H.;Cho I. S.;Baek I. H.;Jung Jae-Youn;Oh Suk-Hyung
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.255-260
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    • 2004
  • Recently, the technologies related to the swash plate type oil hydraulic piston pump are requiring extreme technologies to overcome the limit of high efficiency in cope with high speed and pressure, and are devoted to compact the unit, to gain low noise level, and to adopt electronic technologies, and the question regarding to maximize the mechanical efficiency, that is, to minimize the torque loss by minimizing the leakage loss in the relative sliding region but these are in trade-off relation that tribological responding is very difficult. Cylinder block-valve pate in high speed relative sliding motion has the characteristics that should be extremely controlled for the optimization of these leakage loss and mechanical efficiency, and pressure resistance designing of them is important for high pressure performance. But, studies on the stress analysis of these parts have not been performed briskly, so in this paper the stress distribution and the region where the highest displacement appears are described through the static stress analysis using CATIA V5. Through the future studies on these theme, it has the purpose of finding the suitable materials for the other parts as well as cylinder block and valve plate, in cope with high pressure operation through the stress analysis with the most similar conditions for the practical operation.

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Multiobjective optimization strategy based on kriging metamodel and its application to design of axial piston pumps (크리깅 메타모델에 기반한 다목적최적설계 전략과 액셜 피스톤 펌프 설계에의 응용)

  • Jeong, Jong Hyun;Baek, Seok Heum;Suh, Yong Kweon
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.8
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    • pp.893-904
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    • 2013
  • In this paper, a Kriging metamodel-based multi-objective optimization strategy in conjunction with an NSGA-II(non-dominated sorted genetic algorithm-II) has been employed to optimize the valve-plate shape of the axial piston pump utilizing 3D CFD simulations. The optimization process for minimum pressure ripple and maximum pump efficiency is composed of two steps; (1) CFD simulation of the piston pump operation with various combination of six parameters selected based on the optimization principle, and (2) applying a multi-objective optimization approach based on the NSGA-II using the CFD data set to evaluate the Pareto front. Our exploration shows that we can choose an optimal trade-off solution combination to reach a target efficiency of the axial piston pump with minimum pressure ripple.

Evaluation of Hybrid Thermal Oxidation(HTO) System for Removal of MEK(Methyl ethyl ketone) and Toluene (복합열산화(Hybrid Thermal Oxidation) 시스템을 이용한 MEK(Methyl ethyl ketone)와 Toluene 제거 평가)

  • Jang, Duhun;Bae, Wookeun;Kim, Moonil;Kim, Kyungtae
    • Journal of the Korean GEO-environmental Society
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    • v.11 no.6
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    • pp.31-37
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    • 2010
  • In this study, optimization of MEK and Toluene removal was conducted by HTO(Hybrid Thermal Oxidation) system. HTO system has a multi-bed reaction plate and the plate consisted of wasted heat regeneration part and catalysis part. VOCs removal by HTO system was estimated by changing inlet flow rates with different valve changing times. Under $350^{\circ}C$ of combustion temperature, VOCs was fully converted and the equivalent conversion was 100%. The thermal oxidation efficiency, related to the amount of injected fuel into HTO system and the valve change time, was revealed at the level of 93.0~96.3%. In case of MEK removal by HTO system, the efficiency was ranged from 91.1 to 97.1%. Also, Toluene removal efficiency(93.2~97.4%) was good and stable with respect to the operating conditions. Considering above results, it was proved that HTO system could be a stable and compact system for VOCs, especially MEK and Toluene with high removal efficiency.

A Study on Plate & Shell type Evaporator in HVAC System for Offshore Plant (해양플랜트 HVAC 시스템용 플레이트·쉘 타입 증발기에 관한 연구)

  • Park, Jae-Hong
    • Journal of the Korean Institute of Gas
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    • v.24 no.1
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    • pp.33-40
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    • 2020
  • Chiller systems which have better temperature stability than Direction expansion coils are often used as condensing units in HVAC systems for offshore plants. Large capacity compressors and electronic expansion valves in chiller systems are mostly imported, and the size of a chiller system depends on heat exchangers such as evaporators and condensers which are locally produced. Due to limited space in the offshore plants, shipyards are demanding manufacturers to make equipment compact. In this paper, a shell & tube heat exchanger, which is used as an evaporator in the conventional flooded chiller system, is replaced by a newly developed compact plate & shell heat exchanger. The main development process of the plate & shell heat exchanger is introduced, and its performances were experimentally evaluated with a real flooded chiller system, and the results are presented.

Characteristics Analysis of the Hydraulic Motor Design Variables (유압모터의 설계변수에 대한 특성 검토)

  • Liu, Liang-Liang;Jang, Joosup
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.4
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    • pp.188-194
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    • 2013
  • Hydrostatic pumps and motors occupy an important position in hydraulic system. There are a lot of researches on characteristics of hydraulic pumps, but not hydraulic motors. So in order to know the characteristics of hydraulic motors we had this research. The purpose of this study is to derive and analyze the theoretical calculation of hydraulic axial piston motor torque and torque ripples. Then, analyzed the differences between torque ripples with dead place and without dead place on the valve plate, and modeling a hydraulic motor with AMESim software. Finally, theoretical calculation of hydraulic motor torque ripples was verified from the viewpoint of simulation.

Friction Characteristics between the Cylinder Block and the Spherical Valve Plate in Hydraulic Axial Piston Pump (유압 액셜 피스톤 펌프에서 실린더 블록과 구면 밸브 플레이트 사이의 마찰 특성)

  • 김종기;오석형;정재연
    • Tribology and Lubricants
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    • v.14 no.4
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    • pp.23-28
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    • 1998
  • To increase the efficiency of the hydraulic axial piston pumps, it is need to know the various characteristics in the sliding contact parts of them. Especially, friction characteristics between the cylinder block and the valve plate in the hydraulic axial piston pumps plays an important role to high power density. In this paper, we tried to clarify friction characteristics between the cylinder block and the spherical valve plate in bent-axis-type axial piston pump in experimentally. Results are arranged as follow; (1) friction torque between the cylinder block and the spherical valve plate has a proportional relation to weight or rotational speed, and is strongly affected by temperature. (2) Friction torque strongly depends on force balance ratio in valve plate. (3) In this experiment, lubrication condition between the cylinder block and the spherical valve plate is under hydrodynamic lubrication.

Friction characteristics between the cylinder block and the valve plate in axial piston pump (액셜 피스톤 펌프에서 실린더 블록과 밸브 플레이트 사이의 마찰 특성)

  • 김종기;정재연
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.04a
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    • pp.249-255
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    • 1998
  • To increase the efficiency of the hydraulic axial piston pumps, we have to know the various characteristics in the sliding parts of them. Especially, friction characteristics between the cylinder block and the valve plate in the hydraulic axial piston pumps plays an important role to high power density. In this paper, we tried to clarify friction characteristics between the cylinder block and the spherical valve plate in bent-axis-type axial piston pump by using of modeling experiment. The main results of this study are these; (1) Friction torque between the cylinder block and the spherical valve plate has a proportional relation to weight or rotational speed, and is strongly affected by temperature. (2) Friction torque strongly depends on force balance ratio. (3) In this experiment, lubrication condition between the cylinder block and the spherical valve plate is under hydrodynamic lubrication.

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