• Title/Summary/Keyword: 배관제작

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The Effects of Scale Growth Inhibition on Water Pipe using Frequency Driver (Frequency Driver를 이용한 냉온수관의 스케일 방지억제효과)

  • Jang, Mi-Jeong;Sung, Il-Wha
    • Journal of Korean Society of Environmental Engineers
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    • v.33 no.4
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    • pp.258-266
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    • 2011
  • Scale induced by hardness materials in water must be controled because of it can be result in remarkable damages of pipeline as well as water quality deterioration. Especially hot water system is one of scale management required facility as scale formation can be accelerated by temperature. The scale control performance of frequency driver (FD) was tested instead of existing methods such as chemical, physical and electromagnetic methods which needs chemicals and electric power. Three kinds of pipe coupons were submerged in test water with 500 mg/L of hardness for 33 days and XRD and SEM were analysed for comparing scale formation characteristics of these coupons. Calcite ($CaCO_3$) which came from hardness of water was formed on only cast iron pipe coupon and this coupon showed higher corrosion rate than copper and stainless steel pipe coupon. Hot water circulating system connected cast iron pipe with and without FD was operated with 300 mg/L of hardness water at $50^{\circ}C$ for monitoring of scale formation and water quality with and without FD. XRD showed that FD leaded to magnetite ($Fe_3O_4$) scale which is good scale for preventing corrosion than calcite and SEM image also indicated the scale control effect of FD. Scales of 16% on pipe joint, 14% on pipe length, and 42% on heat exchanger decreased with FD comparing scales of those parts without FD. From the results of water quality, FD reduced crystallization of hardness material without chemical reaction in water and it can indicate that FD is safe and proenvironmental technology for scale reduction.

Fabrication and Performance of Microcolumnar CsI:Tl onto Silicon Photomultiplier (실리콘광증배관 기반의 미세기둥 구조 CsI:Tl 제작 및 평가)

  • Park, Chan-Jong;Kim, Ki-Dam;Joo, Koan-Sik
    • Journal of IKEEE
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    • v.20 no.4
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    • pp.337-343
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    • 2016
  • This study conducted the gamma ray spectroscopic analysis of the microcolumnar CsI:Tl deposited onto the SiPMs using thermal evaporation deposition. The SEM measured thickness of microcolumnar CsI:Tl and of its individual columns. From the SEM observation, the measured thickness of CsI:Tl were $450{\mu}m$ and $600{\mu}m$. The gamma ray spectroscopic properties of microcolumnar CsI:Tl, $450{\mu}m$ and $600{\mu}m$ thick deposited onto the SiPMs were analyzed using standard gamma ray sources $^{133}Ba$ and $^{137}Cs$. The spectroscopic analysis of microcolumnar CsI:Tl deposited onto the SiPMs included the measurements of response linearity over the $^{137}Cs$ gamma ray intensity; and gamma ray energy spectrum. Furthermore from the gamma ray spectrum measurement of $^{133}Ba$ and $^{137}Cs$, $450{\mu}m$ thick CsI:Tl showed good efficiency when measured with $^{133}Ba$ and $600{\mu}m$ thick CsI:Tl was highly efficient when measured with $^{137}Cs$.

Construction and Assembly of KSTAR Current Leads and the Helium Control System (KSTAR 전류인입선 및 헬륨냉매 제어시스템 제작 및 설치)

  • Song, N.H.;Woo, I.S.;Lee, Y.J.;Kwag, S.W.;Bang, E.N.;Lee, K.S.;Kim, J.S.;Jang, Y.B.;Park, H.T.;Hong, J.S.;Park, Y.M.;Kim, Y.S.;Choi, C.H.
    • Journal of the Korean Vacuum Society
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    • v.16 no.5
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    • pp.388-396
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    • 2007
  • KSTAR (Korea Superconducting Tokamak Advanced Research) current lead system (CLS) has a role to interconnect magnet power supply (MPS) in room temperature (300 K) and superconducting (SC) bus-line, electrically. For the first plasma experiments, it should be assembled 4 current leads (CL) on toroidal field (TF) current lead box (CLB) and 14 leads on poloidal field (PF) CLB. Two current leads, with the design currents 17.5 kA, and SC bus-lines are connected in parallel to supply 35 kA DC currents on TF magnet. Whereas, it could supply $20\;{\sim}\;26\;kA$ to each pairs of PF magnets during more than 350 s. At the cold terminals of the leads, there are joined SC bus-lines and it was constructed helium coolant control system, aside from main tokamak system, to protect heat flux through current leads and enhanced Joule heat due to supplied currents. Throughout the establishment processes, it was tested the high vacuum pumping, helium leak of the helium lines and hardwares mounted between the helium lines, flow controls for CL, and liquid nitrogen cool-down of possible parts (current leads, CL helium lines, and thermal shield helium lines for CLB), for the accomplishment of the required performances.

A study on the characteristic of the Groove corrosion of ERW carbon steel according to water speed (유속에 따른 ERW 탄소강관의 홈부식 특성에 관한 연구)

  • Kim, Jae-Seong;Lee, Young-Ki;Kim, Yong;Lee, Bo-Young
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.82-82
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    • 2009
  • Although leakage at a low carbon steel pipe made by electrical resistance welding(ERW) was reported due to grooving corrosion, the cause for the corrosion has not yet been cleared. So lots of researches were carried out already about grooving corrosion mechanism of ERW carbon steel pipe but there is seldom study for water hammer happened by fluid phenomenon and corrosion rate by flow velocity. In this study, the corrosion test carried out using the ERW carbon steel pipe by changed the water speed and heat input in a month. The level of dissolved oxygen is maintained 5~5.5mg/l(amount of dissolved oxygen in tap water). The water speed for corrosion test is 1m/s, 2m/s, 3m/s. As the results, grooving corrosion rate is increased cause by water speed in the pipe. In the case of the ERW pipe with more heat input, grooving corrosion rate is decreased. It is therefore that welding heat input should be controlled based on the carbon content of the pipe in order to improve the corrosion reistance of the ERW pipe.

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Experimental Study to Estimate the Required Flow of Fire Extinguishing System for Flame Spread Prevention on Composite Panel (복합패널 화재확산 방지를 위한 소화시스템의 소요유량 산정을 위한 실험적 연구)

  • Park, Byoung-Jik;Shin, Hyun-Jun;Yoo, Yong-Ho;Park, Jin-Ouk;Kim, Hwi-Seong;Kim, Yang-Kyun
    • Fire Science and Engineering
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    • v.31 no.6
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    • pp.33-39
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    • 2017
  • Composite panel refers to the particular plywood produced in a way of stacking the different kinds of material in sandwich form and adhering them using adhesives and is widely used as building material for its constructability and cost efficiency. But as the surface is finished with steel plate, fire extinguishing agent cannot reach to the core material because of such steel plate on surface which causes the difficulties in suppressing the fire as well as in fire-fighting activities due to collapse. This study, to deal with such problem, is intended to set the fire pipe in core material to prevent the fire from spreading and in a bid to achieve this using minimized fire water, water supply test device was fabricated to estimate the required water flow of fire extinguisher and consequently, optimal water flow (0.5 L/min) was determined through a full-scale fire test.

변환시설 발생 해체금속폐기물의 용용제염처리

  • Hwang, Du-Seong;Kim, Dong-Ho;Lee, Gyu-Il;Choe, Yun-Dong;Park, Jin-Ho;Jeong, Un-Su
    • Proceedings of the Korean Radioactive Waste Society Conference
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    • 2009.06a
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    • pp.63-64
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    • 2009
  • 변환시설의 해체 시 발생한 해체폐기물은 2009년 현재까지 약 354톤이며, 이들 중 탱크, 배관, 반응기, 펌프류 동의 해체금속폐기물이 약 191톤으로 54% 를 차지하고 있다. 이들 해체금속폐기물은 제염 처리공정을 통하여 전량 자체처분폐기물로 전환시키는 것을 목표로 두고 있다. 이는 오염된 금속류를 효과적으로 제염한 다음 자체처분시킴으로서 방사성폐기물에 대한 처분비용을 저감할 수 있기 때문이다. 해체금속폐기물 중 스테인레스강 해체폐기물은 질산 용액을 사용한 초음파화학제염공정으로 제염한 후 자체처분폐기물로 53톤을 전환하였다. 탄소강 해체물의 경우 스팀제염공정으로 제염한 결과 제영 효율은 좋았으나 변환시설 가동 중 유지 보수를 위하여 페인팅을 하였던 해체물의 경우 페인트를 제거하지 않을 경우 스팀제염장치로는 제염이 안 되었다. 탄소강 해체금속폐기물은 약 117톤 발생하였으며, 이들 중 모터, 펌프 등을 제외한 제염 대상 폐기물은 약 80톤이며, 이들을 용융 제염 및 감용을 위하여 기초 연구를 수행한 결과를 바탕으로 약 180kg/batch 용량의 금속용융제염 설비를 제작 설치하여 탄소강 해체금속폐기물 용융제염 처리를 수행 중에 있다. 금속용융은 장치가 간단하고 폐기물 처리량이 비교적 적고 단속적인 운전에 매우 효과적인 고주파 유도로를 사용하였다. 용융장치는 고주파 발진장지와 용해로체로 구성된 고주파 유도설비와 냉각계통으로 구성된다. 고주파발진장치는 철제 200kg을 용해할 수 있는 용량을 갖추었으며, 실험 및 실제 처리 등 용해로체의 크기 변경이 필요할 경우에는 고주파발진기의 출력 주파수를 변경할 수 있게 하였다. 용융 장치의 발진기 부분의 입력전원은 3상, 440V, 60Hz 이며, 출력전원은 200kW, 출력주파수는 lkHz, 3kHz, 5kHz로 구성되어 있으며, 회당 180kg 의 폐기물을 용융할 시에는 3kHz로 고정하여 사용하였다. 용해로체 부분 중 고주파유도가열부는 heating coil 및 절연부로 구성되어 있고, 그 외 support frame과 lever로 구성되어 있다. 용해로체와 고주파 발진장치의 냉각을 위한 냉각설비는 냉각기와 냉매의 저장을 위한 저장조로 구성되어 있으며, 냉각기의 용량은 20RT 이다. 용융로체의 직경은 약 28cm로 크기가 큰 해체물의 장입이 어려워 작은 크기로 세절을 해야만 하며,용융로의 용량을 증가시킬 경우 해체물을 작은 크기로 세절하는 비용을 절감할 수 있을 것이다. 용융 중 시료 채취는 매 배치마다 수행하였으며, 그림3과 같은 시료 채취용 주형 틀에 국자모양의 채취기로 채취하였다. 해체물의 용융시 ingot를 생성하기 위해서 주형틀에 용융물을 장입하기 전 시료를 채취하였다 그림4는 생성된 ingot이며, 이들의 방사능 농도는 배치마다 차이는 있지만 최대 0.05 Bq/g 이하로 나타나 자체처분 폐기물로 전량 전환 가능하였다 그림5 는 해체물에 함유된 우라늄과 불순물을 제거한 슬래그로 방사능농도는 약 12Bq/g 으로 나타났으며, 이들의 발생량은 약 3wt% 정도로 폐기물 발생량이 작았다. 따라서 금속폐기물의 경우 용융제염으로 처리할 경우 폐기물 발생량을 최대로 줄일 수 있어 처리 효율이 기타 처리 공정보다 효율적인 것으로 판단된다.

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Design of Remote Field Eddy Current Sensor for Water-Wall Tube Inspection using Simulation (시뮬레이션을 활용한 유동층보일러 수냉벽튜브 검사용 원격장 와전류 탐상 센서 설계)

  • Gil, Doo Song;Kwon, Chan Wool;Cho, Yong-Sang;Kim, Hak-Joon
    • KEPCO Journal on Electric Power and Energy
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    • v.5 no.1
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    • pp.33-38
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    • 2019
  • Thermal power generation accounts for the highest percentage of domestic power generation, among which coal-fired boiler generation accounts for the highest percentage. Coal boilers generate harmful substances and fine dust during coal combustion and have a serious effect on air pollution. So, fluidized-bed boilers have been introduced as eco-friendly coal boilers. It uses a fluid medium which affect the combustion temperature of coal. Because of it fluidized-bed boilers emit less pollutants than original one. Water-wall tubes play an important role in this fluidized bed boiler. Due to the fluid medium, the wall damage is more severe than the existing boiler. However, there is no quantitative maintenance technique in Korea yet. Remote field eddy current testing is a non-destructive evaluation technique that is often used for inspection of inner and outer wall of tube. it can inspect with non-contact and high speed. However, it is an inspection that proceeds from inside the pipe, and the water-wall tube is not able to enter the interior. In this study, we designed and simulated an external remote field eddy current sensor suitable for water-wall tube of a fluidized - bed boiler using simulations. By obtaining a signal similar to the existing remote field eddy current test, the criteria for the external remote field eddy current sensor design can be presented.

A Feasibility Study of Seawater Injection Nozzle Prototype Development by Using 3D Printing (3D 프린팅을 이용한 해수분사용 노즐 시제품 개발의 가능성 연구)

  • Yoon, Seok-Tea;Park, Jong-Chun;Cho, Yong-Jin
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.3
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    • pp.51-57
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    • 2021
  • The seawater cooling system of naval ships is installed to remove the toxic substances generated by CBR (Chemical, Biological, and Radiological) warfare and reduce the infrared signature of naval ships from outside the hull. The dispersion range of the nozzle is determined according to the injection pressure of seawater and the nozzle type. Therefore, it is necessary to select the appropriate injection pressure and design the optimal nozzles to increase the seawater dispersion area and maximize the efficiency of the cooling system. In this study, the applying feasibility of 3D printing technology to produce an injection nozzle for the seawater cooling system was examined. To this end, the extruded plastic specimens were fabricated by 3D printing, and the physical properties of the specimens were estimated through tensile testing. After this, the strain and stress of the nozzle as a function of the pressure were simulated by applying the estimated results to the finite element analysis. The finite element analysis results showed that the nozzle remained within the elastic range at the optimal pressure. The nozzle was estimated to be structurally stable, and the possibility of this study was confirmed.

Long-term Climate Change Research Facility for Trees: CO2-Enriched Open Top Chamber System (수목의 장기 기후변화 연구시설: CO2 폭로용 상부 개방형 온실)

  • Lee, Jae-Cheon;Kim, Du-Hyun;Kim, Gil-Nam;Kim, Pan-Gi;Han, Sim-Hee
    • Korean Journal of Agricultural and Forest Meteorology
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    • v.14 no.1
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    • pp.19-27
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    • 2012
  • The open-top chamber (OTC) system is designed for long term studies on the climate change impact on the major tree species and their community in Korea. In Korea Forest Research Institute (KFRI), the modified OTC system has been operating since September 2009. The OTC facility consists of six decagon chambers (10 meters in diameter by 7 meters high) with controlled gas concentration. In each chamber, a series of vertical vent pipes are installed to disperse carbon dioxide or normal air into the center of the chamber. The OTC is equipped with remote controlled computer system in order to maintain a stable and elevated concentration of carbon dioxide in the chamber throughout the experimental period. The experiment consisted of 4 treatments: two elevated $CO_2$ levels ($1.4{\times}$ and $1.8{\times}$ ambient $CO_2$) and two controls (inside and outdoors of the OTC). Average operational rate was the lowest (94.2%) in June 2010 but increased to 98% in July 2010 and was 100% during January to December 2011. In 2010~2011, $CO_2$ concentrations inside the OTCs reached the target programmed values, and have been maintained stable in 2011. In 2011, $CO_2$ concentrations of 106%, 100% and 94% of target values has been recorded in control OTC, $1.4{\times}$ $CO_2$-enriched OTC and $1.8{\times}$ $CO_2$-enriched OTC, respectively. With all OTC chambers, the difference between outside and inside temperatures was the highest ($1.2{\sim}2.0^{\circ}C$) at 10 am to 2 pm. Temperature difference between six OTC chambers was not detected. The relative humidity inside and outside the chambers was the same, with minor variations (0~1%). The system required the highest amount of $CO_2$ for operation in June, and consumed 11.33 and 17.04 ton in June 2010 and 2011, respectively.