• Title/Summary/Keyword: 방전가공면

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Effect of EDM Conditions when wire-EDM for Titanium Alloy (티타늄합금의 와이어 방전가공시 방전가공 조건의 영향)

  • 김종업;왕덕현;이윤경;김원일
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.281-286
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    • 2001
  • Titanium alloy conducted in this experimental study has superior corrosive resistant and is mainly used in aerospace, automotive and petro-chemical industries. It is also treated with important materials of domestic goods due to improvement of the standard of living. In this study specimens were processed in the wire EDM after annealing, solution treatment and aging. Results were obtained through repeated experments of main rough process and finish process with the change of process parameters. Processing characteristics such as surface hardness, surfaces roughness, shape of processed surface and components were measured. The results confirmed that the above mentioned elements were improved in accordance with the number of process. Therefore, the optimal wire EDM condition in accord with processing characteristics is proposed in this experiment.

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Distortion of the Bottom Surface in Micro Cavity Machining Using MEDM (미세 캐비티 방전 가공에서 바닥면 형상 왜곡)

  • 임종훈;류시형;제성욱;주종남
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.12
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    • pp.191-197
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    • 2003
  • As mechanical components are miniaturized, the demand on micro die and mold is increasing. Micro mechanical components usually have high hardness and good conductivity. So micro electrical discharge machining (MEDM) is an effective way to machine those components. In micro cavity fabrication using MEDM, it is observed that the bottom surface of cavity is distorted. Electric charges tend to be concentrated at the sharp edge. At the center of the bottom surface, debris can not be drawn off easily. These two phenomena make the bottom surface of the electrode and workpiece distort. As machining depth increases, the distorted shape of electrode approaches hemisphere. This process is affected by capacitance and the size of electrode. By using a smaller electrode than the desired cavity size and appropriate tool movement, bottom shape distortion can be prevented.

액체유전체의 절연파괴와 전극효과

  • 김원섭
    • 전기의세계
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    • v.25 no.6
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    • pp.49-54
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    • 1976
  • 전기공학에서 방전현상 즉 절연파괴문제는 복잡하고 미해결의 문제가 아직도 않아 극히 증요한 Thema로 되여있다. 더구나 이 plasma, laser등의 방전응용분야의 발전과 더불어 방전현상은 항상 흥미있는 문제들을 제공하여 주고 있으나 관계하는 인자가 너무나도 많고 순수한 형태로 현상을 파악하는 것이 곤란하여 마치 수렁에 발을 넣는것과 같다고까지 말하여 왔다. 그러나 전자, X선의 발견등 근대물리학발전의 단서를 이룬것은 방전이라고 하여도 과언은 아니다. 또 현재 세계의 많은 학자가 다투어 연구하고 있는 핵융합 plasma의 연구에 대해서도 그 원류는 방전이라 할 수 있다. 이와 같이 방전의 연구에 시작하여 빛나는 많은 성과를 올렸으며 더욱이 최근 방전현상에 관한 연구가 발전함에 따라 많은 변화를 가져왔다. 즉 plasma의 이론 및 실험의 전개, gas절연, 고분자고체절연, 극저온액체절연 등의 신절연기술의 발달, 500-1,000KV의 초고전압절연이나 직류고전압절연등의 기술개발, laser, 기타 방전가공등 방전응용기술의 발달은 괄목하다 하겠다. 여기에 수반하여 방전현상에 관한 이론이나 실험 Data도 여러 면에서 크게 일신되였지만 아직도 개발되지 못한 미해결의 문제가 너무나도 많으며 그 중에서도 특히 고체, 액체절연물에 있어서는 더욱 그러하다.

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A Study on the Life Time Broadening of Die parts Manufactured in W-EDM (W-EDM에 의한 금형제작에서의 수명연장에 관한 연구)

  • Kim Sei-hwan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.5 no.6
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    • pp.511-514
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    • 2004
  • Punch and die plate which are press die parts can be made using machine tool or using both machine tool and W-EDM. When machine tool is used, the die life is 2,000,000 to 230,000 strokes. But with W-EDM, the die life is 700,00 to 800,000 strokes. This can be caused by the process deformation layer after W-EDM. SEM pictures of processed section before and after W-EDM are taken to see if the process deformation layer appeared. Also the elimination method is studied.

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Wire electrical discharge machining of titanium alloy according to the heat treatment conditions (열처리 조건에 따른 티타늄합금의 와이어 방전가공)

  • 김종업;왕덕현;김원일
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.930-933
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    • 2001
  • Titanium Alloys used in this experiment has an good corrosion resistance and specific strength, and is the new material developed for medical supplies living goods. In this study the rolled titanium alloy is done by annealing, solution heat-treatment and aging and then is worked by wire EDM. With changing the process conditions, the process properties of surface hardness, surface roughness, shape of process surface and the analysis of ingredients are measured through experiment repeating main cut and finish cut. It is confirmed to gain good measure values as increasing the number of processing of wire EDM. In this experiment the phenomena of processing is studied and the appropriate process condition is proposed.

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Frictional Characteristics of Wire Electric Discharge Machined STDll Surface (STD11 와이어 방전가공면의 마찰특성)

  • 김영욱;조성산
    • Tribology and Lubricants
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    • v.16 no.4
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    • pp.253-258
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    • 2000
  • Frictional behavior of wire electric discharge machined surfaces of spheroidized annealed STDll steel was investigated. The surfaces were produced with a various series of finish cuts where pulse energy was reduced with increase in the number of finish cuts. Roughness and micro-hardness of the surfaces were also measured. It is observed that the increase in the number of finish cuts produces the surface exhibiting lower frictional resistance followed by higher resistance after considerable wear. Effects of finish cuts on the friction characteristics are discussed with the aid of roughness and micro-hardness of the surfaces.

가공 천연흑연의 Li 이온 이차전지 부극재료의 특성

  • 김용중;양갑승
    • Proceedings of the Korean Fiber Society Conference
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    • 1998.10a
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    • pp.505-507
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    • 1998
  • Li이온 전지는 높은 작동전압(3.03V), 높은 에너지밀도 등의 특성 때문에 최근 급격히 발달하는 휴대용 전자기기에 크게 이용되고 있다 흑연은 리튬이온(직경 0.61$\AA$)의 삽입에 따라 층간거리(이론값 3.354$\AA$)가 3.7$\AA$까지 증가하기 때문에 반복되는 충방전에 따라 전지의 형태안정성에 관한 문제가 발생하게된다. 한편 흑연의 선단면에서 전해액과 반응하여 충방전 효율이 감소되는 원인이 된다. (중략)

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A study on the effects of second cut on the roughness of surfaces treated with wire-cut electric discharge machining (W-EDM) (2차 가공이 와이어 컷 방전가공면 표면조도 분포에 미치는 영향에 관한 연구)

  • Kim, Sei-hwan;Choi, Kye-kwang
    • Design & Manufacturing
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    • v.6 no.1
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    • pp.58-62
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    • 2012
  • Unlike conventional single special cut methods, W-EDM is a combination of multiple-effects. This study focuses on the effects of second cut on the roughness of surfaces treated with W-EDM. W-EDM is, to a large extent, typical unmanned-machining equipment, which represents NC machining equipment that allows long-time full automation. W-EMD is getting popular as a precise machining technology and STD11 is frequently used in press die manufacture. In this study, the former is applied to the latter to look at the effects of second cut on the roughness of surfaces treated with W-EDM.

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