• Transactions of the Korean Society of Mechanical Engineers A
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• v.34 no.5
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• pp.549-556
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• 2010

In general, materials that can be used to form elastic pads, such as urethane and rubber, are often used in flexible forming processes by inserting the pads between a blank and flexible die for smoothing the forming surface that is formed by a reconfigurable die. In this study, the effects of the elastic pad on formability in the flexible forming process for sheet metals are investigated by performing numerical simulations. In the simulation, the hyperelastic material model is used, where the urethane elastic pads serve as elastic cushions. Case studies are carried out for elastic materials with different hardness values and thicknesses. The results are used to evaluate formability by comparing the configuration of the deformed blank and its major cross-sectional profiles. It is verified that the elastic pad used in the flexible forming process for sheet materials should be hard and that its thickness should be chosen appropriately.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.30 no.2
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• pp.67-74
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• 2002

The paper deals with a fully assumed strain soild element that can be used for modeling of thin sensors and actuators. To solve fully coupled field problems, the eledtric potential is regarded as a nodal degree of freedom in addition to three translations in an eighteen node assumed strain soild element. Therefore, the induced electric potential can be calculated for a prescribed load and the actuation displacement can be computed for an input voltage. Since the assumed strain solid element can alleviate locking. A finite element code is developed based on the formulation and typical numerical examples are solved for code validation. Using the code, we have conducted parametric study for THUNDER actuator. It is found that a particular combination of materials for layer curvature of THUNDER improves the actuation displacement.

• Journal of the Korean Institute of Telematics and Electronics D
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• v.36D no.2
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• pp.11-19
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• 1999

The design procedure as well as some test results of a low-cost commercial radome for mobile DBS(Direct Broadcasting Satellite) receiving antenna system are presented in this paper. At first the complex permittivity of dielectric material should be measured in order to select a material for radome design. The complex permittivities of low-cost plastics supplied by domestic vendors are measured and presented. And then the transmission losses of the sheets are calculated. The calculated results are verified by the measurements of wave transmission test of that sheets. Two kinds of radomes, ABS single-layer and A-Sandwich((PET-Foam-ABS), are fabricated and measured practically. The transmission losses of single-layer and A-sandwich radome are 1.5dB and 0.6dB respectively at the maximum wave incident angle of 57 degree. Also the calculated crosspolarization caused by A-sandwich radome is under 20dB.

• Transactions of the Korean Society of Mechanical Engineers
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• v.11 no.6
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• pp.913-922
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• 1987

In this paper the solidification phenomena at the molten pool has been modeled and simulated in terms with the one dimensional unsteady-state heat transfer of the solid and molten phase and the pressure distribution in the solid phase for the twin-roller continuous casting of Sn-15% Pb. The further purpose of this study was to effectively analyze the thermal and mechanical deformation of roll applying the results of the heat transfer and the pressure distribution to the boundary conditions. The strip thickness of rapidly solidified metallic strip decreases with increasing angular velocity of the roller and with increasing initial roll gap. For this reason the roll spacing and angular velocity of the rolls are considered to be main variables. The recommended optimal casting regimes for continuous strip dimensions is near 0.8mm-1.0mm in thickness at the given angular velocity .omega.=2.0 rad/sec. Results of the experiment using Sn-15% Pb are compared with model predictions. The calculated roll deformation has been in good agreement with the observed value of roll deformatiion. All the deformation. All the deformation of the roller is within the elastic range, the plastic yielding are not occured. However, these elastic stresses are sufficient to take place of the shortened roller life by the thermal fatigue and a notch fatigue. The higher cooling rates were obtained by a twin-roller quenching technique. Also the quenched microstructure of the rapidly solidified shell was verified.

• Journal of Korean Society of Steel Construction
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• v.11 no.2 s.39
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• pp.143-151
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• 1999

An analytical study on the behavior of composite beams, which are composed of cold-formed profiled steel sheeting and normal strength concrete, is described. An analytical method to trace the nonlinear behavior of a composite beam is developed to include the nonlinear material properties of steel sheeting, reinforcing steel bar and concrete. A simple Power Model has also been proposed for the nonlinear moment-curvature relation of the composite beam. The model, which has been originally used to predict the flexural capacity of the beam to column connections, is adapted to the composite beams. The load-deflection behavior of the beams has been simulated by the step-by-step numerical integration using the moment-curvature relation obtained by the Power Model. The results have been compared with test results.

• Composites Research
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• v.25 no.2
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• pp.46-53
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• 2012

Using pultrusion process, FRP composite structural members having various cross-section shapes can be produced with unlimited lengths. Because of such reasons, these members are suitable for the application in the construction field. Especially, this material is highly appreciated if the material is to be used in the corrosive environments such as aquatic or oceanic environments due to its high corrosion resistance. However, design criteria for the FRP structural member are not developed yet. So, the research on the development of design guideline is needed ungently. In order to use the pultruded structural FRP member efficiently, the members are composed of thin plate components, and thus, the member is prone to buckle easily and the buckling is one of the governing strength limit states for the design. In this paper, we present the analytical study results pertaining to the buckling behavior of I-shape FRP compression member. In addition, design procedure and flow-chart are also proposed based on the study results including previous experimental results. Proposed design procedure is similar to that in ANSI/AISC 360-10 with minor modification. Therefore, it is convinced that the structural design of pultruded FRP compression member could be done easily by following design procedure proposed in this paper.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.41 no.5
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• pp.421-426
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• 2017

In this study, we propose a method for predicting the mechanical properties of the printed circuit board (PCB) that has transversely isotropic characteristics. Unlike the isotropic material, there is no specific test standard for acquisition of the transversely isotropic properties. In addition, common material test methods are not readily applicable to that type of laminated thin plate. Utilizing the natural frequency obtained by a modal test and the sizing optimization technique provided in $OptiStruct^{(R)}$, the mechanical properties of a PCB were derived to minimize the difference between test and analysis results. In addition, the validity of the predicted mechanical properties was confirmed by the MAC (Modal Assurance Criteria) value of each of the compared mode shapes. This proposed approach is expected to be extended to the structural analysis for the design verification of the top product that includes a PCB.

• Proceedings of the KWS Conference
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• 2010.05a
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• pp.95-95
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• 2010

자동차 산업에서 차체를 성형하는 프레스 금형 산업은 꾸준히 증가하고 있는 자동차 생산대수와 함께 성장해가고 있으며, 자동차 산업의 국제 경쟁이 심해지고 소비자들의 요구가 다양해짐에 따라 신제품 개발주기에 발맞추어 금형의 제작에도 단납기 및 비용절감을 위한 노력과 제품의 품질 향상을 위해 신기술, 신공법이 적용되고 있다. 한편 자동차 차체를 제작하는 프레스 금형가공은 박판소재를 원하는 형상으로 제작하는 공정으로써, 프레스의 상 하 운동을 이용하여 강판을 성형한다. 이러한 금형의 형태는 곧 자동차 차체 제품의 형태를 완성하므로 제품을 성형하는 도중에 금형과 소재의 마찰에 의해 금형의 마모나 마멸이 발생하여 제품의 품질을 저하시킬 우려가 있다. 따라서 금형의 내마모성 및 수명을 향상시키기 위한 방안들 중 표면경화처리가 행해지고 있으며, 그중 공정 속도가 빠르고 국부적인 열처리가 가능한 레이저 표면처리 방법이 많은 관심을 받고 있다. 본 연구에서는 이러한 금형의 성질을 향상시키기 위해 고출력 다이오드 레이저를 이용하여 프레스 금형공정 중 드로잉(drawing) 공정에의 적용을 위한 표면경화처리를 실시하였다. 최대출력 4.0kW의 다이오드 레이저를 사용하였으며, 6축 외팔보 로봇에 열처리용 광학계를 장착하여 열처리를 실시하였다. 또한 광학계 부근에는 적외선 온도센서가 부착되어있어 열처리시 시험편의 표면온도를 실시간으로 측정할 수 있도록 구성되어져있다. 시험편은 금형재료용 구상흑연 주철인 FCD550 소재를 사용하였으며, 공정변수에 따른 열처리 특성을 파악하고, 그 경화특성을 평가하였다. 실험 결과, FCD550 소재의 표면 열처리시 레이저 출력 3.5kW, 빔 이송속도 3mm/sec에서 최적의 열처리 특성을 나타내었으며, 이때의 최고 경도는 930Hv을 나타내며 모재에 비해 경도가 3배 정도 상승하는 우수한 경화특성을 보였다.

• The Journal of the Acoustical Society of Korea
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• v.22 no.1
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• pp.61-68
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• 2003

The guided wave has been widely employed to characterize thin plates and layered media. The dispersion curves of phase and group velocities are essential for the quantitative application of guided waves. In the present work, a fully automated system for the measurement of backward radiation of LLW has been developed. The specimen moves in two dimensional plane as well as in angular rotation. The signals of backward radiation of LLW were measured from an elastic plate in which specific modes of Lamb wave were strongly generated. Phase velocity of the corresponding modes was determined from the incident angle. The generated Lamb waves propagated forward and backward with the leakage of energy into water. Backward radiated LLW was detected by the same transducer and its frequency components were analyzed to extract the related information to the dispersion curves. The dispersion curves of phase velocity were measured by varying the incident angle. Moving the specimen in the linear direction of LLW propagation, group velocity was determined by measuring the transit time shift in the ultrasonic waveform.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.20 no.1
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• pp.88-99
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• 1996

The explicit scheme for finite element analysis of sheet metal forming problems has been widely used for providing practical solutions since it improves the convergency problem, memory size and computational time especially for the case of complicated geometry and large element number. The explicit schemes in general use are based on the elastic-plastic modeling of material requiring large computataion time. In the present work, a basic formulation for rigid-plastic explicit finite element analysis of plain strain sheet metal forming problems has been proposed. The effect of some basic parameters involved in the dynamic analysis has been studied in detail. Thus, the effective ranges of parameters have been proposed for numerical simultion by the rigid-plastic explicit finite element method. A direct trial-and-error method is introduced to treat contact and friction. In computation, sheet material is assumed to possess normal anisotropy and rigid-plastic workhardening characteristics. In order to show the validity and effectiveness of the proposed explicit scheme, computations are carried out for cylindrical punch stretching and the computational results are compared with those by the implicit scheme as well as with a commercial code. The proposed rigid-plastic exlicit finite element method can be used as a robust and efficient computational method for analysis of sheet metal forming.