• 대한기계학회논문집
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• 제16권1호
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• pp.31-40
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• 1992

본 연구에서는 CAD 시스템의 테이터구조로 부터 특성을 추출하여 CAPP 시스템 의 입력으로 사용되는 형상특징을 자동적으로 인식하고 형상특징의 관련정보를 생성하 는 형상특징인식시스템을 개발하는데 있다. X.Y.Z 축에 수직인 평면들로 구성되는 비회전형상부품을 대상으로 하여, 주로 밀링작업과 연관이 있는 관통슬롯, 막힌슬롯, 관통스텝, 막힌스텝, 포켓의 5가지 형상특징을 자동적으로 인식하는데 특히 X.Y.Z축에 수직인 평면들로 구성되고 내부에 볼록 부위가 업는 형상 특징을 대상으로 한다. CAD시스템은 AutoCAD를 사용하여 퍼스널 컴퓨터에서 시스템을 개발한다.

• 한국분말야금학회:학술대회논문집
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• 한국분말야금학회 2006년도 춘계학술강연 및 발표대회강연 및 발표논문 초록집
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• pp.79-80
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• 2006

새로운 급속소결방법인 고주파유도가열 소결법과 펄스전류활성 소결법을 이용하여 습식 볼밀링으로 혼합한 WC-8wt.%Co분말에 60MPa의 압력과 90%의 고주파출력 또는 2800A의 필스전류를 가하여 상대밀도가 98.6% 이상인 초경재료를 2분이내의 짧은 시간에 제조하였다. 초기의 WC분말의 입도가 미세해짐에 따라 고주파유도가열 소결법과 펄스전류활성 소결법 모두 소결시간이 단축되는 경향을 보였으며 그 소결체의 결정립 크기도 감소하였다. 고주파유도가열 소결법으로 제조된 초경합금의 WC 결정립 크기는 초기입도가 증가함에 따라 가각 410, 540, 600, 700 및 850nm으로 측정되었으며. 그 결과를 Fig. 1.에 나타내었다. WC의 초기입도가 $0.5{\mu}m$일 경우 고주파유도가열 소결법과 펄스전류활성 소결법으로 제조된 WC-8wt.%Co 소결체의 경도와 파괴인성은 각각 $1923kg/mm^2$과 $10.5MPa{\cdot}m^{1/2}$ 및 $1947kg/mm^2$과 $10.8MPa{\cdot}m^{1/2}$ 이었다.

• 한국정밀공학회지
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• 제21권10호
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• pp.34-41
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• 2004

A new method to fabricate the fine magnetic abrasives by using mechanical alloying is proposed. The mechanical alloying process is a solid powder process where the powder particles are subjected to high energetic impact by the balls in a vial. As the powder particles in the vial are continuously impacted by the balls, cold welding between particles and fracturing of the particles take place repeatedly during the ball milling process using a planetary mill. After the manufacturing process, fine magnetic abrasives which the guest abrasive particles c lung to the base metal matrix without bonding material can be obtained. The shape of the newly fabricated fine magnetic abrasives was investigated using SEM and its polishing performance was verified by experiment. It is very helpful to finishing the injection mold steel in final polishing stage. The areal ms surface roughness of the workpiece after several polishing processes has decreased to a few nanometer scales.

• 한국기계가공학회지
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• 제15권5호
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• pp.1-7
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• 2016

In the present study, a plastic surface end-milling was implemented to investigate the effects of processing parameters on surface quality. The end milling can be considered an efficient method for rapid prototyping of thermoplastic bio-systems since it exhibits several beneficial functions including short fabrication time and high dimensional accuracy. In this regard, putative biocompatible thermoplastic materials, such as PMMA, PET, and PC, were chosen as workpiece materials. Among the relevant processing parameters influencing the surface quality of the final product, depth of cut, feed rate, and spindle speed were considered in the present study. The roughness of surfaces machined under various conditions was measured to elucidate the effect of each parameter. We found that the cut depth was the most significant factor. Heat generation during machining also had a remarkable effect. From these investigations, an appropriate combination of processing conditions specific to each type of use and end-product could be found. This optimization can be useful in end-milling of thermoplastic bio-systems.

• 한국재료학회:학술대회논문집
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• 한국재료학회 2012년도 춘계학술발표대회
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• pp.94.2-94.2
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• 2012

에너지 하베스터에 적용 가능한 $0.72Pb(Zr_{0.47}Ti_{0.53})O_3-0.28Pb((Ni_{0.55}Zn_{0.45})_{1/3}Nb_{2/3})O_3$ (PPZNN) 후막세라믹의 구조적 압전 특성을 조사하였다. $850^{\circ}C$에서 하소를 마친 파우더를 72시간 볼 밀링 처리한 후, 테잎 캐스팅 공정을 이용하여 0.3mm의 두께로 PPZNN 압전 세라믹을 제조하였다. $900^{\circ}C$에서 $1200^{\circ}C$까지 다양한 온도에 소결하여 온도가 증가될수록 정방형 구조로 상전이 거동하는 모습을 보였으며, 특히 $1050^{\circ}C$에서 소결된 PPZNN후막 세라믹은 이차상이 없는 고밀도의 미세구조가 관찰되었다. $d_{33}$=440 pC/N 그리고 kp = 0.46의 우수한 압전 특성을 보였으며, 에너지 변환 성능을 나타내는 $d33{\cdot}g33$ 값은 약 $20439{\times}10^{-15}\;m^2/N$ 로 매우 우수하였다. PPZNN후막 세라믹을 유니몰프 켄틸레버 형태로 제작하여 발전 평가하였을 때 저항이 470 $k{\Omega}$에서 969 ${\mu}W$ (4930 ${\mu}W/cm^3$)로 관찰되었다. PPZNN 후막 압전 세라믹은 향후 압전에너지 하베스터 소재로 다양한 응용분야에 사용될 것으로 예상된다.

• 한국분말재료학회지
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• 제17권2호
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• pp.130-135
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• 2010

Sm-16.7wt%Co alloy powders were prepared by high energy ball milling under the conditions of various milling time and the content of process control agent (PCA), and their microstructure and magnetic properties were investigated to establish optimum processing conditions. The initial powders employed showed irregular shape and had a size ranging from 5 to $110\;{\mu}m$. After milling for 5 h, the shape of powders changed to round shape and their mean powder size was approximately $5\;{\mu}m$, which consisted of the agglomerated nano-sized particles with 15 nm in diameter. The coercivity was reduced with increasing the milling time, whereas the saturation magnetization increased. As the content of PCA increased, the powder size minutely decreased to approximately $7\;{\mu}m$ at the PCA content of 10 wt%. The XRD patterns showed that the main diffraction peaks disappeared apparently after milling, indicating the formation of amorphous structure. The measured values of coercivity were almost unchanged with increasing the content of PCA.

• 한국분말재료학회지
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• 제14권2호
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• pp.101-107
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• 2007

Ultrasonic-milling of metal oxide nanopowders for the preparation of tungsten heavy alloys was investigated. Milling time was selected as a major process variable. XRD results of metal oxide nanopowders ultrasonic-milled for 50 h and 100 h showed that agglomerate size reduced with increasing milling time and there was no evidence of contamination or change of composition by impurities. It was found that nanocomposite powders reduced at $800^{\circ}C$ in a hydrogen atmosphere showed a chemical composition of 93.1W-4.9Ni-2.0Fe from EDS analysis. Hardness of sintered part using 50 h and 100 h powder samples was 399 Hv and 463 Hv, respectively, which is higher than the that of commercial products (330-340 Hv).

• 한국분말재료학회지
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• 제25권2호
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• pp.126-131
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• 2018

In the present study, we investigate the effects of milling time and the addition of a process control agent (PCA) on the austenite stability of a nanocrystalline Fe-7%Mn alloy by XRD analysis and micrograph observation. Nanocrystalline Fe-7%Mn alloys samples are successfully fabricated by spark plasma sintering. The crystallite size of ball-milled powder and the volume fraction of austenite in the sintered sample are calculated using XRD analysis. Changes in the shape and structure of alloyed powder according to milling conditions are observed through FE-SEM. It is found that the crystallite size is reduced with increasing milling time and amount of PCA addition due to the variation in the balance between the cold-welding and fracturing processes. As a result, the austenite stability increased, resulting in an exceptionally high volume fraction of austenite retained at room temperature.

• 한국결정성장학회지
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• 제27권3호
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• pp.135-142
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• 2017

본 연구에서는 국내 화력발전소에서 발생되는 바텀애쉬를 이용하여 질석 성형물을 제작하였으며, 이를 이용하여 흡음 건자재 제조를 위한 흡음성, 최고 휨파괴하중에 대하여 고찰하였다. 이러한 바텀애쉬와 질석의 성형물 제조를 위하여, 마이크로웨이브 건조방식의 공정를 사용하였다. 또한, 바텀애쉬의 볼밀링작업을 통하여 얻어진 $65{\mu}m$ 정도의 크기의 균일한 분말이 사용되었다. 5, 10 wt%의 바텀애쉬와 질석의 성형물을 제조하여, 최고 휨파괴하중 특성이 분석 되었다. 이러한 실험 결과들은 바텀애쉬의 재활용 기술에 필요한 기초적인 데이터를 제공한다.

• 한국기계가공학회지
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• 제12권6호
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• pp.30-36
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• 2013

An FFD(flexible fine die) is an embossed mold that consists of a thin plate ranging from 0.6 to 3 mm in thickness. FFDs are primarily used for cutting LCD films and F-PCB sheets. In the high-speed micro-milling process of flexible fine dies, the lubrication and cooling of the cutting edges is very important from the aspect of eco machining and cutting performance. In this paper, a comparative study of tool wear and surface roughness between cutting fluid and hybrid lubrication for eco-machining of FFD was conducted for processes of high-speed machining of highly hardened material (STC5, HRC52). Especially, the incorporated fluid method for eco machining, in which the cutting performances can be simultaneously measured, was introduced. The machining results show that hybrid lubrication, instead of conventional cutting fluid, leads to excellent tool wear and surface roughness and represents the proper conditions for eco micro-machining of flexible fine dies.