• Title/Summary/Keyword: 미소적층

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Validation of Structural Safety on Multi-layered Blade-type Vibration Isolator for Cryocooler under Launch Vibration Environment (적층형 블레이드가 적용된 냉각기용 진동절연기의 발사환경에서의 구조건전성 검증)

  • Jeon, Young-Hyeon;Ko, Dai-Ho;Jo, Mun-Shin;Oh, Hyun-Ung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.46 no.7
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    • pp.575-582
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    • 2018
  • The spaceborne cooler is applied to cool down of the focal plane of the infrared detector of the observation satellite. However, this cooler induces unnecessary micro-jitter which can degrade the image quality of the high-resolution observation satellite. In this study, we proposed a multi-layered blade type vibration isolator to attenuate micro-vibration generated from a spaceborne cooler, while assuring structural safety of the cooler under severe launch loads without an additional launch-lock device. The blade of the isolator is formed with multi-layers in order to obtain durability against fatigue failure and an adhesive is applied between each layers for granting high damping capability under launch vibration environment. In this study, the basic characteristics of the isolator were measured using the free-vibration test. The effectiveness of the isolator design was demonstrated by launch vibration test at qualification level.

Development of Heat Exchanger Production Model Based on the Microlamination Technology and Estimation of its Economic Efficiency (마이크로 적층기술을 이용한 열교환기 생산모델 개발과 경제성 평가)

  • Ryuh, Beom-Sahng;Kim, Jae-Hee;Park, Sang-Min
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.3
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    • pp.97-103
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    • 2006
  • The development of a heat exchanger production model based on the microlamination technology and it's economic efficiency is addressed. A microchannel production model is proposed for the high-volume production. The microlamination system is made up of lamina patterning, laminae sorting and laminae bonding. A cost estimation model is developed based on the hewn cycle time and capital equipment costs. An economic efficiency analysis is performed to determine the cost drivers under the different market and product scenarios. The result of the economic efficiency analysis indicated that the device size and the production rate have a great effect on the overall manufacturing cost of microlamination devices. And it can be concluded that the microlamination should focus on bonding larger laminae and reducing both cycle time and warpage.

Epitaxial Growth of Nickel Silicide $(NiSi_2)$ in Vacuum Deposited Nickel and Gold Films on (III) Silicon Single Crystals (규소(III) 단 결정에 진공 증착한 닉켈과 금 박막에서 $NiSi_2$의 적층성장)

  • 윤기현;이희수
    • Journal of the Korean Ceramic Society
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    • v.13 no.3
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    • pp.55-62
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    • 1976
  • 순수한 닉켈과 금 박막을 (III)규소 단 결정위에 진공 증착시켰다. Ni/Au/Si나 Au/Ni/Si시료를 진공중에서 약 55$0^{\circ}C$로 가열하였을 때 육방정 혹은 변형된 육방정의 미소 결정들이 규소 기질위에 형성되었다. 이들 미소 결정들의 형성과정 및 조성은 X-선 회절법, scanning electron microscopy 및 scanning Auger microprobe 법을 사용하여 결정하였다. 이들 미소 결정은 NiSi2임이 확인되었다. Ni/Au/Si 시료에서는 Au-Si 공융점(37$0^{\circ}C$) 이상으로 온도가 증가됨에 따라 닉켈과 규소가 Au-Si 공융체 속으로 이동한 후 반응하여 NiSi2를 형성하였다. Au/Ni/Si 시료에 있어서의 Au-Si 공융체 형성은 닉켈 박막에 있는 바늘구멍형의 표면 결함과 관련 지을 수 있겠다. 금이 닉켈 박막의 grain boundary를 통하여 Ni/Si 계면으로 확산되어 그 계면을 습윤시킨 다음 Au-Si 공융체를 형성하였다. 이런 Au-Si 공용체는 닉켈과 규소 원자에 대한 높은 확산 매질로서 작용하여 NiSi2 형성을 촉진시켰다. 표면에 평행한 (III)규소면 위의 NiSi2 미소 결정은 유사한 육방정으로 나타났으며, 경사진 미소결정은 부등변 사변형과 유사하였다. Auger 스펙트럼 및 Ni, Au 및 Si에 대한 내층조성(indepth Composition Profiles)은 NiSi2 미소 결정이 Au-Si 공융체의 matrix에 미소 부분으로 나타났음을 보여주었다.

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The Effects of Physical Aging of PSF/AS4 Laminate on Fatigue (PSF/AS4 복합재료의 가속노화가 피로강도에 미치는 영향)

  • Kim, Hyung-Won
    • Composites Research
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    • v.19 no.4
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    • pp.1-6
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    • 2006
  • The effects of aging on fatigue of PSF/AS4 laminates tvas studied using the new energy release rate analysis. The analysis by the variational mechanics has been useful in providing fracture mechanics interpretation of matrix microcracking in cross-ply laminates. This paper describes the changes of the critical energy release rate ${\Delta}Gmc$(microcracking toughness) about the variation of the aging period during fatigue loading. The master plot by modified Pans-law gives a characterization of a material system's resistance to microcrack formation. PSF/AS4 $[0/902]_s$ laminates were aged at four different temperatures based on the glass transition temperature for 60 days. At all temperatures, the toughness decreased with aging time. The decrease of the toughness at higher temperature was faster than at lower temperature. To assess the effects of aging on fatigue, the unaged laminates were compared with the laminates which were aged for 60 days at $170^{\circ}C$ near $180^{\circ}C\;T_g$. The slope of dD/dN versus A 6u, of the aged laminates was lower than that of the unaged laminates. There was a significant shift of the aged data to formation of microcracks at the lower values of ${\Delta}G_m$.

Estimation of mechanical damage by minority carrier recombination lifetime and near surface micro defect in silicon wafer (실리콘 웨이퍼에서 소수 반송자 재결합 수명과 표면 부위 미세 결함에 의한 기계적 손상 평가)

  • 최치영;조상희
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.9 no.2
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    • pp.157-161
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    • 1999
  • We investigated the effect of mechanical back side damage in Czochralski silicon wafer. The intensity of mechanical damage was evaluated by minority carrier recombination lifetime by laser excitation/microwave reflection photoconductance decay ($\mu$-PCD) technique, wet oxidation/preferential etching methods, near surface micro defect (NSMD) analysis, and X-ray section topography. The data indicate that the higher the mechanical damage intensity, the lower the minority carrier lifetime, and NSMD density increased proportionally, also correlated to the oxidation induced stacking fault (OISF) density. Thus, NSMD technique can be used separately from conventional etching method in OISF measurement.

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Static Analysis of Continuous Fiber-Reinforced Laminated Beams Based on Hybrid-Mixed Formulation (혼합 정식화를 이용한 섬유 강화 적층보의 변형해석)

  • Kim, J.G.;Lee, J.K.
    • Journal of Power System Engineering
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    • v.15 no.6
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    • pp.47-52
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    • 2011
  • In this study, an accurate 2-noded hybrid-mixed element for continuous fiber-reinforced laminated beams is newly proposed. The present element including the effect of shear deformation is based on Hellinger-Reissner variational principle, and introduces additional consistent node less degrees for displacement field interpolation in order to enhance the numerical performance. The micromechanical and lamination theory are employed in the finite element description to consider the effects of the laminate stacking sequences, material orthotropy, and fiber volume fraction, etc. The element stiffness matrix can be explicitly derived through the stationary condition and static condensation using Mathematica program. Several numerical examples confirm the accuracy of the present hybrid-mixed element and also show in detail the effects of the continuous fiber volume fraction, stacking sequences and boundary condition on the bending behavior of laminated beams.

Analyses of Temperature Behaviours at Fabrication Processes for Microaccelerometer Sensors (마이크로가속도계 센서의 제작공정에서 온도거동 해석)

  • Kim, O.S.
    • Journal of Power System Engineering
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    • v.5 no.1
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    • pp.73-79
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    • 2001
  • 정전기력을 이용하는 마이크로가속도계 센서는 단결성 실리콘 SOI(Silicon On Insulator) 웨이퍼의 기판에 절전재료 적층과 등방성 및 이방성 부식공정으로 제작한다. 마이크로가속도 센서 개발에는 3차원 미소구조체의 제작공정에서 가열 및 냉각공정의 온도구배로 야기되는 포핑업과 같은 열변형 해석이 최적 형상설계에 중요한 요건이다. 본 연구에서는 양자역학적 현상인 턴널링전류 원리로 승용차 에어백의 검침부 역할을 하는 마이크로가속도 센서의 제조공정에서 소착현상을 방지하는 부가 비임과 턴널갭의 FIB 절단가공과 백금 적층공정의 열적 거동을 해석한다. 마이크로머시닝 공정에서 온도의존성을 고려하여 연성해석하고 유한요소법의 상용코드인 MARC K6.1로 분석한 결과를 단결정 실리콘 웨이퍼로 가공하는 마이크로가속도 센서의 최적공정 및 형상설계를 위한 기초자료로 활용될 수 있을 것으로 기대된다.

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광조형물의 변형모사에 관한 연구

  • 이정현;윤재륜
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.10a
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    • pp.106-110
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    • 1992
  • 컴퓨터에 의한 입체 형상 이용 기술의 발달로 3차원 CAD 데이타 형상의 제품을 2차원 형상의 층으로 연속적으로 적층 하는 입체인쇄(Stereolithography)기술개발이 활발하게 이뤄지고 있어 부품설계와 생산에 혁신을 예고하고 있으며, 이 같은 입체 인쇄 기술 중에서 특히, 특정 주파수의 빛에 의하여 경화되는 광 경화성수지(Photopolymer)에 레이저(Laser)를 주사하면 표면의 미소경화부만 경화되는 성질을 이용하여 소재를 경화시키는 광 조형법리 각광을 받고 있다. 본 논문에서는 광조형법에 의한 모델성형시 레이저빔의 조사에 의하여 야기되는 광경화성 수지의 상변화에 의한 성형물의 수축 및 뒤틀림에 대한 연구를 수행하였다

공명초음파분광법을 활용한 광컨넥터용 결합소자의 결함 평가

  • 김성훈;이길성;양인영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.48-48
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    • 2004
  • RUS(공명초음파분광법)는 비파괴 검사법의 하나로서 공명 주파수와 주파수 응답을 매우 정확하게 측정할 수 있으며, 탄성학적인 성질과 이방성을 결정하는데 이용 가능하다. Paul Heyliger와 Hassel Ledbetter는 steel block의 표면 크랙과 복합적층물의 내부 손상을 검출하는데 RUS를 사용하였으며, Jay G. Saxton은 RUS를 이용하여 chops, cracks, voids등을 검출하므로써 RUS의 비파괴 검사기능으로서의 가능성을 찾았다. 현재 광섬유 응용 제품에 많이 이용되고 있는 광커넥터는 초정밀 가공을 필요로 하는 중요한 부품으로서 optical fiber, ball lense로 구성되어진다.(중략)

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Study on the Recovery and Recrystalligation of Cold-lolled Zr-based Alloys by Thermoelectric Power Measurement During Isothermal Annealing (TEP 분석을 이용한 냉간가공된 Zr-based 합금의 등온열처리에 따른 회복 및 재결정 거동에 관한 연구)

  • O, Yeong-Min;Jeong, Heung-Sik;Kim, Seon-Jin
    • Korean Journal of Materials Research
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    • v.11 no.6
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    • pp.483-491
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    • 2001
  • The recovery and recrystallization behavior of cold-rolled Zr-based alloys during isothermal annealing at temperatures from $575^{\circ}C$ to $650^{\circ}C$ was studied by thermoelectric power and Vickers microhardness measurement. The recovery and recrystallization resulted in the increase of TEP doe to the extinction of lattice defect, vacancy, dislocation and stacking fault during isothermal annealing after cold- rolling. The completion of recrystallization could be determined much clearly by TEP behavior than by microhardness change in Zr-based alloys. Especially, the recovery and recrystallization were classified separately by TEP behavior in Zr-0.4Nb-xSn alloys. From the analysis of TEP behavior and microhardness, the addition of Sn caused to form the interaction between stain field and dislocation, which resulted in the delay of recovery in Zr-based alloys. The precipitation due the addition of Nb suppressed the grain growth after recrystallization effectively in Zr-based alloys.

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