• Transactions of the Korean Society of Mechanical Engineers
• /
• v.16 no.7
• /
• pp.1266-1277
• /
• 1992

In the machining processes, the tool chipping are known to be the most dangerous when the variation of end of tool edges is largest. Therefore, chipping has been caused by the stress distribution in the moment of cutting. In this study, in order to predict the shapes of tool chipping with the tool shapes and the cutting conditions, the premier chipping shapes of involute cutter iss predicted by the stress distribution value of cutting edges and it is verified by the experiments. The growth behavior of the tool chipping is considered through the experiment of gear cutting and in case of evaluation of specific cutting energy in the proper machining conditions through the simulation result, it can be known that the prediction of cutting force is possible accurately.

• Journal of Korean Ophthalmic Optics Society
• /
• v.9 no.2
• /
• pp.197-202
• /
• 2004

The aim of this work is to improve the mechanical properties of materials for glasses lens cutting at $1920^{\circ}C$ using SrO as sintering additive. The heating rate was $15^{\circ}C/min$ and the cooling rate about $25^{\circ}C/min$ from the sintering temperature to $1000^{\circ}C$. SEM analysis and XRD of the surface of samples were carried out. Microstructures of sintered materials were strongly dependent on the composition of sintering additives. The fracture toughness and hardness were increased by increasing the SrO. Typical fracture toughness and hardness of materials for glasses lens cutting were $5.6{\pm}0.3MPa{\cdot}m^{1/2}$ and $16.2{\pm}0.5GPa$, respectively.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 1995.04b
• /
• pp.45-51
• /
• 1995

자동차 엔진의 피스톤은 핀 구멍의 복잡한 형상과 2사이클 엔진의 경우 실린더쪽 흡기 및 배기 포트의 위치에 따라 균일하지 않은 열이나 응력 등의 영향에 의한 변형을 고려하여, 상온에서의 형상이 각종 평가 시험을 거쳐 엔진마다 다양한 형상을 갖는 피스톤으로 결정된다. 본 연구에서는 컴퓨터 제어에 의한 방법으로서 타원형상을 갖는 임의의 피스톤을 고속, 고정도로 가공할 수 있는 CNC(Computer Numerical Control)선반 개발에 관하여 연구 하였다. 피스톤 데이터를 퍼스널 컴퓨터로 입력하고 CNC 제어하므로 마스터캠의 제작 불필요, Recess 등과 같은 미세가공 가능, 피스톤의 형상변경 용이, 고속가공 등으로 모방절삭 방식보다 훨씬 높은 생산성 향상이 기대된다.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2002.10a
• /
• pp.181-184
• /
• 2002

In these day, fabrication technologies for micro parts become more important with the increase of interest on microsystem and developed through the various approaches in the whole world. Among these technologies; micro mechanical machining is one of the most effective methods for the fabrication of micro parts. In this study, we fabricated micro shafts using micro endmill and micromachining system and measured the cutting force at the process. Also, Based on the data, we simulated the deformation of micro shafts due to the cutting force. Through the simulation results, it was verified that the cutting force at the process is enough to cause dimensional error at the micro shafts.

• Proceedings of the Safety Management and Science Conference
• /
• 2002.05a
• /
• pp.221-225
• /
• 2002

Machinability improvement by the use of liquid nitrogen in cryogenic machining has been reported in various studies. This has been mostly attributed to the cooling effect of liquid nitrogen. However, No study has been found in discussion on whether liquid nitrogen possesses lubrication effect in cryogenic cutting. This paper presents lubrication mechanism related to chip microstructure. The friction reduction was further reflected In larger shear angle and less secondary deformation in the chip microstructures.

• The Journal of Korean Academy of Prosthodontics
• /
• v.47 no.1
• /
• pp.53-60
• /
• 2009

Statement of problem: At present, as the esthetic demands are on the increase, there are many ongoing studies for tooth-colored post and cores. Most of them are about fiber post and prefabricated zirconia post, but few about one-piece milled zirconia post and core using CAD/CAM (computer-aided design/computer-aided manufacturing) technique. Purpose: The objective of this study was to compare microleakage of endodontically treated teeth restored with three different tooth-colored post and cores. Material and methods: Extracted 27 human maxillary incisors were cut at the cementoenamel junction, and the teeth were endodontically treated. Teeth were divided into 3 groups (n=9); restored with fiber post and resin core, prefabricated zirconia post and heat-pressed ceramic core, and CAD/CAM milled zirconia post and core. After the preparation of post space, each post was cemented with dual-polymerized resin cement (Variolink II). Teeth were thermocycled for 1000 cycles between $5-55^{\circ}C$ and dyed in 2% methylene blue at $37^{\circ}C$ for 24 hours. Teeth were sectioned (bucco-lingual), kept the record of microleakage and then image-analyzed using a microscope and computer program. The data were analyzed by one-way ANOVA and Scheffe's multiple range test (${\alpha}=0.05$). Results: All groups showed microleakage and there were no significant differences among the groups (P>.05). Prefabricated zirconia post and heat-pressed ceramic core showed more leakage in dye penetration at the post-tooth margin, but there was little microleakage at the end of the post. Fiber post and resin core group and CAD/CAM milled zirconia post and core group indicated similar microleakage score in each stage. Conclusion: Prefabricated zirconia post and heat-pressed ceramic core group demonstrated better resistance to leakage, and fiber post and resin core group and CAD/CAM milled zirconia post and core group showed the similar patterns. The ANOVA test didn't indicate significant differences in microleakage among test groups. (P>.05)

• Proceedings of the Korean Society of Machine Tool Engineers Conference
• /
• 2002.04a
• /
• pp.290-295
• /
• 2002

This research has been carried out to experiment machining characteristics by elements addition and subtraction of AC8B and sample that is used fur car piston materials. 1.Mechanical properties of development sample expressed unique mechanical properties than AC8B. 2. Cutting resistance of development sample decreased about 10% than AC8B according to increase of the cutting speed. 3. According to increase of the feedrate, all comparison workpiece found that specific cutting resistance decrease. 4. It was found that sample's machining characteristics that is developed by addition and subtraction of elements improves.

• Transactions of the Korean Society of Mechanical Engineers
• /
• v.14 no.6
• /
• pp.1515-1522
• /
• 1990

Ultra precision cutting should be satisfied with two conditions of Mirror Like and shape grade, and especially Mirror Like depends on surface roughness. In this study, in order to develop Mirror Cutting for Al alloy, this was done with edge form of single crystal diamond tool divided into R type and S type. Surface roughness machined by S type tool is more satisfactory than by R type tool, being the lowest value of 13.8nm. In addition, Mirror surface can reach above 90% of reflection rate by both R type and S type tool, but machined surface by R type tool has much more fine fracture portions rather than by S type tool. Even though feed rate decreases from 5.mu.m to 1.mu.m, surface roughness doesn't show improvement.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.8 no.1
• /
• pp.31-36
• /
• 2009

Micro-machining technology has been adopted for shape accuracy of micrometer and sub-micrometer scale, surface roughness of tens nanometer in industries. In micro-machining process the quality of machined surface is derived from machining condition and tooling. This paper investigates AE(acoustic emission) and cutting force signals according to machined surface quality related to machining condition. Machined surface quality was analyzed by the AE and cutting force parameter which reflect surface morphology. The characteristics of signal were extracted for process optimization by monitoring both the tool condition and the machined surface texture in micro end milling process.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.9 no.4
• /
• pp.1-7
• /
• 2010

Recently optical and electric and electronic forms in the field of ultra fine patterns has been used extensively, and techniques of the optical parts are required that can precision-machine this micro-patterns such as V or R-shaped micro-groove patterns. In this study, V and R type, shaping the way micro groove brass machining process to characterize the material feed rate and cutting depth and the V and R as a variable brother, using two kinds of diamond tools for each picture shape and surface roughness caused by conditions such as chips, processed through the analysis of effects of geometry and analysis such as precision machining.