• Transactions of the Korean Society of Mechanical Engineers A
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• v.36 no.7
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• pp.723-730
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• 2012

During the cold wire-drawing process, the diameter of a wire is reduced and the length of the wire is increased as the wire passes through the die. The pressure and sliding motion at the interface between the wire and die cause elastic recovery of the workpiece and friction and wear on the die. In addition, wire deformation and frictional heating raise the temperature of the wire and die, resulting in difficulty in manufacturing the drawn products according to a designated inner diameter of the die, deviating from the designated dimension or the inner diameter of the die. In this study, considering the die temperature distribution, the effects of dimensional changes of the drawn products were analyzed quantitatively; these changes are caused by the elastic deformation of the die, the elastic recovery of the workpiece, and the thermal deformation of both the die and the workpiece. It was confirmed that the elastic recovery of the workpiece influenced these changes the most. The initial dies considering these factors could avoid deviation from the designated dimension, and the desired drawn products were obtained by using the designed initial drawing dies.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.35 no.4
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• pp.425-431
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• 2011

Thermal energy generated because of the friction between the disc and pad is transferred to both sides and causes thermal expansion of the material, which affects the contact pressure distribution. This phenomenon, which is called thermoelastic instability (TEI), is affected by the natural mode of a disc. TEI results in the formation of a hot spot and causes hot judder vibrations. In this study, three-dimensional analysis of the hot judder of a ventilated disc for automotives was performed by using the commercial finite element analysis program, SAMCEF. The intermediate processor based on a staggered approach was used to exchange the result data of the mechanical and thermal model. The hot spot was formed on the surface of the disc, and the number of hot spots was compared with the natural mode of the disc.

• Tribology and Lubricants
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• v.30 no.2
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• pp.108-115
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• 2014

The friction behaviors of bulk amorphous thermal spray coating (BAC) and second phase-reinforced composite coatings using a high velocity oxy-fuel spraying process were investigated using a ball-on-disk test rig that slides against a ceramic ball in an atmospheric environment. The surface temperatures were measured using an infrared thermometer installed 50 mm from the contact surface. The crystallinities of the coating layers were determined using X-ray diffraction. The morphologies of the coating layers and worn surfaces were observed using a scanning electron microscope and energy-dispersive spectroscopy. The results show that the friction behavior of the monolithic amorphous coating was sensitive to the testing conditions. Under lower than normal loads, a low and stable friction coefficient of about 0.1 was observed, whereas under a higher relative load, a high and unstable friction coefficient of greater than 0.3 was obtained with an instant temperature increase. For the composite coatings, a sudden increase in friction coefficient did not occur, i.e., the transition region did not exist and during the friction test, a gradual increase occurred only after a significant delay. The BAC morphology observations indicate that viscous plastic flow was generated with low loads, but severe surface damage (i.e., tearing) occurred at high loads. For composite coatings, a relatively smooth surface was observed on the worn surface for all applied loads.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.38 no.5
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• pp.469-474
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• 2014

The high temperature gas-cooled reactor (HTR-10) is designed to produce electricity and hydrogen. Graphite is used as reflector, support structures, and a moderator in reactor core; it has good resistance to neutron and is a suitable material at high temperatures. Friction is generated in the graphite structures for the core reflector, support structures, and moderator because of vibration from the HTR-10 fuel cycle flow. In this study, the wear characteristics of the isotropic graphite IG-110 used in HTR-10 were evaluated. The reciprocating wear test was carried out for graphite against graphite. The effects of changes in the contact load and sliding speeds at room temperature and $400^{\circ}C$ on the coefficient of friction and specific wear rate were evaluated. The wear behavior of graphite IG-110 was evaluated based on the wear surfaces.

• Korean Journal of Applied Biomechanics
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• v.13 no.1
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• pp.205-221
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• 2003

본 연구는 축구화 겉창의 스터드개발시 운동역학적 연구가 스터드개발에 어떻게 영향을 끼치었는가를 국외 선행연구문헌을 고찰함으로서 그 과정을 발견하는데 그 목적을 두었다. 지난 70년간 축구화 스터드가 연구개발되는 과정에서 압력분포측정 실험 및 기타 상해유발요인을 분석함으로서 스터드의 형태을 변화시키는 과정에 있어서 축구장 바닥과 축구화 겉창과의 마찰력이 중요한 변수로 작용하였다. 징이 선수들의 미끄럼을 방지하고 순발력을 향상시켜 경기력 향상에 결정적인 도움을 준 것이다. 이후 징박힌 축구화가 보편화하면서 선수들은 공격수냐 수비수냐 또는 잔디 상태에 따라 징의 개수와 길이가 다른 축구화를 신게 되었는데, 그라운드 컨디션에 따라 신발이 개발되었다. 축구화는 징의 종류에 따라 길고 푹신한 잔디($5{\sim}7$월 잔디)에 신는 50(soft ground)형, 짧고 단단한 잔디(가을철 잔디)에 적합한 FG(firm ground)형, 인조잔디나 아주 짧은 잔디에 좋은 터프(Turf)형, 맨땅에 쓰는 HG(hard ground)형으로 대별되는데, SG형은 15mm가 넘는 마그네슘 징을 6개 박는데 순발력과 파워를 극대화하기 때문에 수비수에 어울리는 스타일이다. 짧은 플리우레탄 징 12개를 다는 FG형은 넓은 그라운드 접촉면을 이루면서도 잔디에 깊게 박히지 않아 유연성을 필요로 하는 공격수와 미드필더들에게 애용된다. 그라운드 상황이 좋지 않은 곳에서 뛰는 국내 고교, 대학 선수들은 12개의 징이 달린 축구화를 선호한다. 스터드가 많을 수록 그라운드에 닿는 면적이 넓어 안정감도 있고 발목이 꺾이는 현상을 줄여주기 때문이다. 지금까지의 연구현황은 압력분포 및 지면반력실험을 이용한 결과치를 이용하여 새로운 타입의 축구화 스터드의 개발결과를 기존결과와 비교 분석하여 상해유발발생요인이 적은 스타일의 스터드를 선호하였다. 이에 향후 연구개발시 운동역학적 연구의 디자인 시 상해유발요인분석과 운동역학적 연구결과의 조합을 결과를 비교분석해서 국내에서도 축구화 겉창 스터드 연구개발시 경기력을 향상시키고, 상해유발요인을 감소시킬 수 있는 연구디자인이 지속되는 것이 중요하다고 사료된다.

• Tribology and Lubricants
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• v.34 no.6
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• pp.254-261
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• 2018

In order to reduce resistance torque and energy loss, minimizing friction between race surface and rolling elements of a bearing is necessary. Recently, to reduce friction in bearing element, solid lubricant coating for the bearing raceway surface has been receiving much attention. Considering the operating conditions of real bearings, verifying the effect of solid lubricant coatings under extreme conditions of high load that is more than 1 GPa is necessary. In this study, we evaluated the friction and wear characteristics of SUJ2 bearing steels deposited by carbon-based coatings (Si-DLC, ta-C), $MoS_2$ and graphite. In case of $MoS_2$ and graphite coatings, different surface treatments were applied to the coatings to verify the effect of surface treatment. A pin-on-disc type tribotester was used to evaluate the tribological characteristics of the coatings. It was possible to quantitatively estimate the friction and wear characteristics of solid lubricant under dry and lubrication conditions. The carbon-based coatings improved the friction and wear properties of SUJ2 bearing steels under the high load condition, but $MoS_2$ and graphite coatings were not suitable for high load conditions due to its low hardness. Different friction and wear behaviors were found for different substrate surface treatment method. Also, it was confirmed that solid lubricant coatings had a more positive effect than just applying the lubricant for improving the tribological characteristics.

• Korean Journal of Materials Research
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• v.15 no.4
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• pp.224-232
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• 2005

Dry sliding wear behavior of electro-pressure sintered Fe-Ni and Co-Fe-Ni compacts was investigated. Pin-on-disk wear tests were performed on the sintered Fe-Ni, Co-Fe-Ni disk specimens against alumina $(Al_2O_3)$ and silica $(SiO_2)$ ball counterparts at various loads ranging from 3N to 12N. A constant sliding speed of 0.1m/sec was employed. Wear rate was calculated by dividing the weight loss measured after the test by specific gravity and sliding distance. Worn surfaces and cross sections of them were examined by a scanning electron microscopy, and wear mechanism of the compacts was investigated. Wear characteristics of the compacts were discussed as a function of composition of the compacts. Relationship between the wear rate and mechancial properties of the compact was explored, and effects of the oxide layer that was formed on wearing surface of the compacts on the wear were also studied.

• Journal of computational fluids engineering
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• v.13 no.2
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• pp.14-19
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• 2008

Effects of the Reynolds and Knudsen numbers on a micro-viscous pump are studied by using a Navier-Stokes code based on a finite volume method. The micro viscous pump consists of a circular rotor and a two-dimensional channel. The channel walls are treated by using a slip velocity model. The Reynolds number is studied in the range of $0.1{\sim}50$. The Knudsen number varies from 0.01 to 0.1. Numerical solutions show that the pump works efficiently when two counter rotating vortices formed on both sides of the rotor have the same size and intensity. As the Reynolds number increases, the size and intensity of the vortex on the inlet side of the pump decrease. It disappears when the Reynolds number is larger than about Re=20. The characteristics of the performance of the pump is shown to deteriorate, in terms of mean velocity and pressure rise, as the Reynolds number increases. The Knudsen number shows a different effect on the characteristics of the pump. As it increases, the mean velocity and pressure rise decrease but the characteristics of the vortex flow remains unchanged, unlike the effect of Reynolds number.

• 유체기계공업학회:학술대회논문집
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• 2002.12a
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• pp.221-226
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• 2002

One of the serious challenges in developing rotary compressor with HFC refrigerant is the prediction of scuffing times and wear amounts between vane and roller surfaces. In this study, the tribological characteristics of sliding surfaces using vane-roller geometry of rotary compressor were investigated. The sliding tests were carried out under various sliding speeds, normal loads and surface roughness. During the test friction force, wear depth, time to failure and surface temperature were monitored. Because severe wear was occurred on vane surface, TiN coating was applied on sliding surfaces to prolong the wear-life of vane-roller interfaces. From the sliding test it was found that there was the optimum initial surface roughness to break in and to prolong the wear life of sliding surfaces. Depending on the load and speed, the protective layers, which were composed of metallic oxide and organic compound, were formed on sliding surfaces. Those would play an important role in role amounts of friction and wear between miler and vane surfaces.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.20 no.6
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• pp.1753-1761
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• 1996

The wear behaviors of ${Si_3}{N_4}$ under the different sliding conditions were investigated. The cylinder-on-disc wear tester was used. Using the servo-metor, the sliding speed did ot alternate due to the frictional forces. Threekinds of loads and speeds were selected to watch the variation of the wear rates and the frictional forces. Also three kinds of sliding condition under a constant speed were used to see the effects of the oxidationand the abrasion. The contact pressure was more effective than the repeated cycle on the wear behavior of ${Si_3}{N_4}$. With the low loads, the effect of the asperity-failure was more dominant than that of oxidation and abrasion. As increasing the load, the effects of oxidation and abrasion were increased, but the asperity-failure effects were decreased. The wear particles destroyed the ozide layers formed on sliding surfaces. The wear rate could be decreased due to delaying the oxidation. The frictional power and the wear weight per time were usefuel to see the transition of wear.