• Title/Summary/Keyword: 모터토크

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Manipulator Equipped with Counterbalance Mechanism Based on Gear Unit (기어유닛 기반 중력보상장치를 갖는 머니퓰레이터)

  • Kang, In Ho;Kim, Hwi Su;Song, Jae-Bok;Lee, Hyun Soo;Chang, In Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.3
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    • pp.289-294
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    • 2014
  • Industrial manipulators are usually heavy given the payloads they carry. Therefore, they require high-capacity servomotors and speed reducers, which leads to high costs. However, if manipulator weight could be compensated for using a counterbalance mechanism, the motors' and speed reducers' capacities could be minimized substantially. However, it is usually difficult to assure durability and reliability with the conventional wire-based counterbalance mechanism. Therefore, a more robust gear- and roller-based counterbalance mechanism is proposed in this study. A manipulator was developed using this mechanism; this manipulator maintains its performance even when using motors and reducers of lower capacities. The results of various simulations and experiments verified that the proposed mechanism provides the torque required to compensate for gravitational torque in any configuration and minimizes the torque required for supporting a large payload.

Driving Characteristic of The Thin Type Ultrasonic Motor using Microcontroller (Microcontroller를 이용한 박형 초음파모터의 구동특성)

  • Jeong, Seong-Su;Jun, Ho-Ik;Chong, Hyon-Ho;Park, Tae-Gone
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.11a
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    • pp.201-201
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    • 2008
  • 박형초음파모터의 구조는 그림 1(a) 와 같이 크로스형태의 앓은 스테이터에 윗면과 아랫면에 각각 8 개의 압전세라믹이 부착된 형태이다. 압전세라믹의 분극방향은 로터와 접촉하는 스테이터의 A, B, C, D 네 개의 타점에서 순차적인 타원변위가 생성되도록 결정된다. 유한요소해석프로그램인 ATILA 5.2.4를 사용하여 최적설계를 한 결과 폭 3[mm], 길이 18[mm], 두께 1.8[mm], Brass 재질, Mid surface clamp 조건에서 입력전압 18[Vrms] 일 때 0.3[${\mu}m$]의 변위를 보였다. 최적설계된 모델을 제작하였고, 정확한 실험결과를 얻기 위해서 푸쉬풀게이지, x-y스테이지, rpm 메타, 토크게이지를 이용하여 실험테이블을 구성하였다. 그림 1(b) 는 마이크로컨트롤러를 이용한 구동 드라이버를 보여준다. 한 주기에서 1/4분주의 순차적인 네 개의 구형파를 생성하고, 이를 push-pull회로를 동하여 90도의 위상차가 나는 정현파를 생성하여 초음파 모터의 구동전원으로 사용한다. 엔코더와 AD 컨버터를 이용하여 정속도 운전을 위한 피드백 제어가 된다. 제안된 구동드라이버를 이용하여 측정한 결과, 구동 주파수 88.6[kHz], 입력전압 [40Vrms], preload 0.2 [N]에서 130 [rmp] 의 속도와 25 [gfcm] 의 토크특성을 보였다. 압력전압을 증가시킬수록 속도는 선형적인 증가를 보였고, 토크는 이와 반대로 감소하는 특성을 보였다. 피드백 제어회로가 없는 경우에는 preload 변화에 따른 극심한 속도 변화를 보였고, 피드백 제어를 하였을 경우에는 0.2~0.4[N]의 범위에서 정속도 운전이 가능함을 확인하였다. 기존의 주파수발생기와 파워 엠프를 이용한 구동장비와의 특성비교에서도 큰 차이를 보이지 않았으며, 장시간의 운전에도 안정적인 구동이 가능함을 확인하였다.

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Effects of Permanent Magnet Configuration on the Performance of the BLDC Motor in a Satellite Actuator (위성 구동기용 BLDC Motor 자석 형태 및 배치에 따른 성능)

  • Lee, Jung-Hyung;Lee, Jun Yong;Lee, Hun Jo;Oh, Hwa-Suk
    • Journal of Aerospace System Engineering
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    • v.12 no.2
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    • pp.1-6
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    • 2018
  • The torque ripple that is generated by the irregularity of magnetic flux density on the BLDC motor in a satellite actuator degrades the satellite attitude control performance. In this paper, the performance analysis of permanent magnet configurations (shape, arrangement, and air gap) is simulated by the Finite Element Method (FEM) to find the appropriate combination of the configuration. The configuration is chosen by comparing between rectangular and arc-shaped permanent magnets and single-arrangement and dual-arrangement magnets. The performance is verified by a prototype.

Design of Auto Tuning Fuzzy Controller for Vibration Suppression (진동억제를 위한 자동추정 퍼지제어기 설계)

  • Park, Jae-Hyung;Kim, Sung-Dae
    • Journal of the Institute of Electronics Engineers of Korea TE
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    • v.39 no.2
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    • pp.118-123
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    • 2002
  • A torque transmission system, which is composed of serveral gears and couplings, is flexible. Therefore, the torsion vibration occurs when the motor speed abruptly changes. Consequently, for accuracy characteristic response of motor, we must suppressed vibration. Therefore, vibration suppression is very important motor control. In order to suppress the vibration, various control method have been proposed. Specially, one method of vibration suppression is used disturbance observer and filter. The disturbance observer is used to suppress the vibration in this method. By feedback of the estimated torsion torque, the vibration can be suppressed. The coefficient diagram method is used to design the filter and proportional controller. But using coefficient diagram method, not adapted controller parameter in disturbance. In order to solve this problem. we used fuzzy controller for auto tuning controller parameter $K_P$. We proved of this approach is confirmed by simulation. 

Optimization of Voice Coil Motors for a Small Guided Missile Fin Actuator (소형 유도무기 날개 작동기용 보이스 코일 모터의 최적 설계)

  • Lee, Choong Hee;Kim, Gwang Tae;Lee, Byung Ho;Cho, Young Ki
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.47 no.1
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    • pp.59-65
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    • 2019
  • In this study, optimal design of direct-drive VCMs (Voice Coil Motor) for a missile fin actuator is carried out. The torque performance and the characteristics of the VCM are predicted by commercial electromagnetic analysis software, ANSYS Maxwell. The optimal design is obtained at the minimum and maximum actuating angles where the aerodynamic load acting on the fin is the largest in the operating range. The critical variables of the actuator is designed and the RSM (Response Surface Method) is used for the optimization. The response surface model consists of second-order functions and its experimental points are selected by a central composite design. This design is widely used for fitting a second-order response surface. The adjustment regression coefficients is computed for adequacy checking of the response surface model. Finally, the torque values obtained by the RSM and the ANSYS Maxwell are shown in good agreement.

Development of Hi-efficiency Direct Drive PMAC Controller for Screen Door (스크린도아용 고효율 직접구동 PMAC Driver 개발)

  • Park, Jae-Sam
    • Journal of Korea Society of Industrial Information Systems
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    • v.17 no.7
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    • pp.35-41
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    • 2012
  • To control screen door installed in the subway platform, geared BLDC motors have been being used. However, because of the geared mechanisms, the control profile of the screen door in slow speed is very poor. Moreover, geared mechanism tends to leads system malfunctions and low efficiency. To overcome those problems, in this paper, the techniques of developing hi-efficiency direct drive gearless PMAC motor controller and application example to control the screen door of subway platforms are proposed. The developed system has advantages that; the energy efficiency has been increased by adopting gearless PMAC motor; the system break-down factor has been decreased due to the actuator mechanism has been simplified. In this paper, the screen door control system structure, PMAC motor drive circuit design, implementations of vector control algorithm, and test results are shown.

Development of 100Nm-class Control Moment Gyroscopes for Industrial Applications (100Nm급 산업용 제어모멘트자이로 개발)

  • Lee, Seon-Ho;Kim, Dae-Kwan;Kim, Yong-Bok;Yong, Ki-Lyuk;Choi, Dong-Soo;Park, Do-Hwan;Kim, Il-Jong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.43 no.2
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    • pp.172-178
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    • 2015
  • The control moment gyroscope(CMG) which is well known as an effective high-torque-generating device is applicable to space vehicles, airplanes, ships, automobiles, robotics, etc. for attitude stabilization and maneuver. This paper deals with the overall details of 100Nm-class CMG development for various industrial applications, and provides the activities and results associated with the CMG system-level requirement analysis, the motor subsystem design/manufacturing/integration, the construction of ground support equipment, and the performance test and evaluation. The performance test reveals that the CMG generates the torque output more than 120Nm in as-designed operation of spin motor and gimbal motor.

A study on Cogging Torque attenuation structure of traction motor (트랙션용 전동기의 코깅토크 감쇄 구조에 관한 연구)

  • Ko, Hyung-Keun;Kim, Byung-Kook;Lee, Sang-Kyu;Cho, Jae-Hee;Park, Tae-Hong
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.2365-2372
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    • 2011
  • The Cogging Torgue is non-uniform torgue in motor which causes noise and vibration to synchronous motors such as BLDC motor, and regardless of load current, is generated by the interaction between permanent magnet rotor and stator slot which is the force of tangential direction that tends to move into the position where the magnetic energy of motor system is minimal. such Cogging Torgue shall be considered in design stage since it is the main factor of motor's noise and vibration. Understanding that Cogging Torgue is generated by the interaction between relatively low stage harmonic flux density gab of permanent magnet rotor and steel slot of stator. This study proposes the method if reducing Cogging Torgue using response surface method which is a kind of design if experiment.

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Implementation of the BLDC Motor Drive System using PFC converter and DTC (PFC 컨버터와 DTC를 이용한 BLDC 모터의 구동 시스템 구현)

  • Yang, Oh
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.44 no.5
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    • pp.62-70
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    • 2007
  • In this paper, the boost Power Factor Correction(PFC) technique for Direct Torque Control(DTC) of brushless DC motor drive in the constant torque region is implemented on a TMS320F2812DSP. Unlike conventional six-step PWM current control, by properly selecting the inverter voltage space vectors of the two-phase conduction mode from a simple look-up table at a predefined sampling time, the desired quasi-square wave current is obtained, therefore a much faster torque response is achieved compared to conventional current control. Furthermore, to eliminate the low-frequency torque oscillations caused by the non-ideal trapezoidal shape of the actual back-EMF waveform of the BLDC motor, a pre-stored back-EMF versus position look-up table is designed. The duty cycle of the boost converter is determined by a control algorithm based on the input voltage, output voltage which is the dc-link of the BLDC motor drive, and inductor current using average current control method with input voltage feed-forward compensation during each sampling period of the drive system. With the emergence of high-speed digital signal processors(DSPs), both PFC and simple DTC algorithms can be executed during a single sampling period of the BLDC motor drive. In the proposed method, since no PWM algorithm is required for DTC or BLDC motor drive, only one PWM output for the boost converter with 80 kHz switching frequency is used in a TMS320F2812 DSP. The validity and effectiveness of the proposed DTC of BLDC motor drive scheme with PFC are verified through the experimental results. The test results verify that the proposed PFC for DTC of BLDC motor drive improves power factor considerably from 0.77 to as close as 0.9997 with and without load conditions.

Sensorless Speed Control for Permanent Magnet Synchronous Motors using Sliding Mode Control (슬라이딩 모드 제어를 이용한 PMSM 모터의 센스리스 속도제어)

  • Won, Tae-Hyun;Kim, Mun-Soo;Lee, Yong-Kil;Song, Dall-Seop
    • Proceedings of the KIEE Conference
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    • 2000.07e
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    • pp.63-65
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    • 2000
  • 본 논문은 영구 자석 동기 모터의 속도 제어를 위하여 슬라이딩 모드 제어 기법을 도입하였다. 또한 기계적인 위치 또는 속도 센서 없이 속도 제어를 수행하기 위하여 부하 토크 및 속도 관측기를 이용하였으며, 시뮬레이션을 통하여 그 성능을 확인하였다.

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