• Title/Summary/Keyword: 머신비전 검사 시스템

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Development of The Flexible User-Friendly Real-Time Machine Vision Inspection System (사용자 중심의 유연한 실시간 머신비전 검사시스템 개발)

  • Cho, In-Sung;Lee, Ji-Hong;Oh, Sang-Jin
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.45 no.3
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    • pp.42-50
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    • 2008
  • We developed a visual inspection system for detecting defective products. Most existing inspection systems are designed to be dedicated to one product, which makes operator spend extra money and time to adopt other products. In this work, we propose a flexible visual inspection system that can inspect various products without any additional major job at a low-cost. The developed system contained image processing algorithm libraries and user-friendly graphic interface for adaptable image-based inspection system. We can find a proper threshold value using the proposed algorithm which uses correlation coefficient between a non-defective product and existing sample images of defective product. And We tested the performance of the proposed algorithm using Otsu's method. The proposed system is applied to a automated inspection line for cellular phone.

The Lens Aberration Correction Method for Laser Precision Machining in Machine Vision System (머신비전 시스템에서 레이저 정밀 가공을 위한 렌즈 수차 보정 방법)

  • Park, Yang-Jae
    • Journal of Digital Convergence
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    • v.10 no.10
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    • pp.301-306
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    • 2012
  • We propose a method for accurate image acquisition in a machine vision system in the present study. The most important feature is required by the various lenses to implement real and of the same high quality image-forming optical role. The input of the machine vision system, however, is generated due to the aberration of the lens distortion. Transformation defines the relationship between the real-world coordinate system and the image coordinate system to solve these problems, a mapping function that matrix operations by calculating the distance between two coordinates to specify the exact location. Tolerance Focus Lens caused by the lens aberration correction processing to Galvanometer laser precision machining operations can be improved. Aberration of the aspheric lens has a two-dimensional shape of the curve, but the existing lens correction to linear time-consuming calibration methods by examining a large number of points the problem. How to apply the Bilinear interpolation is proposed in order to reduce the machining error that occurs due to the aberration of the lens processing equipment.

Development of an Automatic Inspection System for PWM Shaft Using Machine Vision (머신비전을 이용한 PWM Shaft의 자동검사 시스템 개발)

  • Bae, Jin-Ho;Kim, Sung-Gaun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.1
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    • pp.125-130
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    • 2013
  • In this paper, in order to overcome shortcomings of manual inspection for the automotive PWM Shaft, we developed an automated inline inspection system. The automated inline inspection system consists of the work feeder unit, conveying unit, outer diameter check unit, run-out and roundness check unit, machine vision, defective separation unit and status alarm unit. We used the machine vision system for automatic inspection process and designed the inline systems for automatic feeding and selecting process. Also the repeated operation test was performed in order to verify the precision and reliability of the proposed automated inline inspection system.

Measurement System for Phosphor Dispensing Shape of LED Chip Package Using Machine Vision (머신비전에 의한 LED Chip Package 형광물질 토출형상 측정)

  • Ha, Seok-Jae;Kim, Jong-Su;Cho, Myeong-Woo;Choi, Jong-Myung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.5
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    • pp.2113-2120
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    • 2013
  • In this study, an efficient machine vision based inspection system is developed for the in-line measurement of phosphor resin dispensing shapes on LED chip package. Since the phosphor resin (target material) has semitransparent characteristics, illuminated light beam is reflected from the bottom of the chip as well as from the surface. Since such phenomenon can deteriorate inspection reliability, a white LED and a 635nm laser slit beams are experimentally tested to decide suitable illumination optics. Also, specular and diffuse reflection methods are tested to decide suitable optical triangulation. As a result, it can be known that the combination of a white slit beam source and specular reflection method show the best inspection results. The Catmull-Rom spline interpolation is applied to the obtained data to form smoother surface. From the results, it can be conclude that the developed system can be sucessfully applied to the in-line inspection of LED chip packaging process.

A Study on the Haar, Ferns and MCT Features of Image in the field of Surface Defect Inspection (표면결함검사에서 Haar, Ferns, MCT 영상의 특징에 관한 연구)

  • Jeon, Young-Min;Seo, Sung-Bal;Leneutre, Amaury;Bae, You-Seok
    • Proceedings of the Korean Society of Computer Information Conference
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    • 2018.07a
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    • pp.391-394
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    • 2018
  • 논문에서는 스마트 공장의 표면결함검사 시스템에 사용할 수 있는 Haar, Ferns, MCT 영상의 특징 활용방법에 관한 연구를 다루었습니다. 본문에서 Haar, Ferns, MCT 특징에 관해 소개하였고, 실험에서 머신비전을 이용한 표면결함검사에 이 특징들이 사용될 수 있음을 결과를 통해 제시하였다.

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Development of Defect Inspection System for Polygonal Containers (다각형 용기의 결함 검사 시스템 개발)

  • Yoon, Suk-Moon;Lee, Seung-Ho
    • Journal of IKEEE
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    • v.25 no.3
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    • pp.485-492
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    • 2021
  • In this paper, we propose the development of a defect inspection system for polygonal containers. Embedded board consists of main part, communication part, input/output part, etc. The main unit is a main arithmetic unit, and the operating system that drives the embedded board is ported to control input/output for external communication, sensors and control. The input/output unit converts the electrical signals of the sensors installed in the field into digital and transmits them to the main module and plays the role of controlling the external stepper motor. The communication unit performs a role of setting an image capturing camera trigger and driving setting of the control device. The input/output unit converts the electrical signals of the control switches and sensors into digital and transmits them to the main module. In the input circuit for receiving the pulse input related to the operation mode, etc., a photocoupler is designed for each input port in order to minimize the interference of external noise. In order to objectively evaluate the accuracy of the development of the proposed polygonal container defect inspection system, comparison with other machine vision inspection systems is required, but it is impossible because there is currently no machine vision inspection system for polygonal containers. Therefore, by measuring the operation timing with an oscilloscope, it was confirmed that waveforms such as Test Time, One Angle Pulse Value, One Pulse Time, Camera Trigger Pulse, and BLU brightness control were accurately output.

LED Die Bonder Inspection System Using Integrated Machine Visions (Integrated Machine Vision을 이용한 LED Die Bonder 검사시스템)

  • Cho, Yong-Kyu;Ha, Seok-Jae;Kim, Jong-Su;Cho, Myeong-Woo;Choi, Won-Ho
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.6
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    • pp.2624-2630
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    • 2013
  • In LED chip packaging, die bonding is a very important process which fixes the LED chip on the lead flame to provide enough strength for the next process. During the process, inspection processes are very important to detect exact locations of dispensed epoxy dots and to determine bonding status of dies whether they are lies at exact positions with sufficient bonding strength. In this study, a useful machine vision based inspection system is proposed for the LED die bonder. In the proposed system, 2 cameras are used for epoxy dot position detection and 2 cameras are sued for die attaching status determination. New vision processing algorithm is proposed, and its efficiency is verified through required field experiments. Measured position error is less than $X:-29{\mu}m$, $Y:-32{\mu}m$ and rotation error:$3^{\circ}$ using proposed vision algorithm. It is concluded that the proposed machine vision based inspection system can be successfully implemented on the developed die bonding system.

Using High Brightness LED Light Source Controller for Machine Vision (고휘도 LED를 이용한 머신비전용 조명광원 제어기 개발)

  • Park, Yang-Jae
    • Journal of Digital Convergence
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    • v.12 no.4
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    • pp.311-318
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    • 2014
  • This paper is to introduce a lighting source controller using high brightness LED to create a clear and reliable condition for an accurate measurement and testing, which is a core technology in clinical image system and mechanical automation system. This controller is designed to supply a stable power in a constant-current system by installing a high brightness LED driver, and to improve the reproducibility of brightness by using 32-bit ARM processor core, dividing brightness quantity into 256 levels, making the remote control and the external interface possible, and preventing and digitizing the brightness inaccuracy caused by errors of resistance values. This controller enables the lighting range to be wide and possible in a low lighting level compared to analog, adds the RS-485 communication function, and makes it for the users to control the on-off function and the dimming level by receiving date from an external device.

Vibration Control of Working Booms on Articulated Bridge Inspection Robots (교량검사 굴절로봇 작업붐의 진동제어)

  • Hwang, In-Ho;Lee, Hu-Seok;Lee, Jong-Seh
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.21 no.5
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    • pp.421-427
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    • 2008
  • A robot crane truck is developed by the Bridge Inspection Robot Development Interface(BRIDI) for an automated and/or teleoperated bridge inspection. This crane truck looks similar to the conventional bucket crane, but is much smaller in size and light-weight. At the end of the telescoping boom which is 12m long, a robot platform is mounted which allows the operator to scan the bridge structure under the deck trough the camera. Boom vibration induced by wind and deck movement can cause serious problems in this scanning system. This paper presents a control system to mitigate such vibration of the robot boom. In the proposed control system, an actuator is installed at the end of the working boom. This control system is studied using a mathematical model analysis with LQ control algorithm and a scaled model test in the laboratory. The study indicates that the proposed system is efficient for the vibration control of the robot booms, thereby demonstrating its immediate applicability in the field.