• Title/Summary/Keyword: 매연저감필터

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DEVELOPMENT OF METAL FOAM FILTER BY USING CUSTOMIZED DESIGN PROGRAM (설계전용프로그램을 이용한 금속폼 필터 개발)

  • Lee, J.M.
    • 한국전산유체공학회:학술대회논문집
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    • 2010.05a
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    • pp.446-447
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    • 2010
  • 최근 개발된 니켈 초합금 금속폼은 기존의 매연저감장치 신소재로 여겨지고 있다. 금속폼은 세가지 두드러진 특징을 갖고 있다. 첫째, 금속폼은 큰 기공의 다공성 매질로써 매연을 포집하여 축적할 수 있는 용량이 기존 필터에 비해 상대적으로 크며 그로인하여 재생 시 연소 안전성이 두드러진다. 둘째, 복잡하고 굴곡있는 기공 구조와 큰 비표면적은 물질전달 특성을 향상시켜 촉매 적용 시 촉매의 전환성능을 향상시키고 그로 인하여 귀금속 촉매량을 줄일 수 있는 장점이 있다. 셋째, 금속폼은 다양한 기공크기를 가지며, 다양한 조합의 금속폼을 개발할 수 있어 요구 성능에 따른 최적의 필터 설계를 가능케 한다. 이번연구에서는, 금속폼의 필터 성능을 다양한 실험을 통하여 측정 평가하며, 이런 이해를 기반으로 필터로 제작하여 엔진실험벤치에서 그 성능을 검증하였다. 필터의 성능은 수트 포집효율과 그에 따른 필터의 압력강하와 촉매 활성 능력으로 평가되었다. 이러한 실험과 병행하여 금속폼에서의 수트 포집과정을 모델링하고 이를 상용 프로그램인 CFD-ACE+에 추가하여 설계전용 프로그램을 개발하였으며, 엔진실험결과와 비교 검증하였다. 본 논문에서는 금속폼의 높은 매연축적용량과 향상된 물질전달 특성이 어떻게 필터의 귀금속 촉매와 체적을 줄일 수 있는지 제시하고 있다.

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An Experimental Study of Smoke Reduction System using Vacuum (부압을 이용한 매연저감장치의 실험적 연구)

  • Ham, Sung-Hoon;Kwon, Young-Woong;Oh, Se-Hoon;Park, Sung-Cheon
    • Journal of the Korean Society for Railway
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    • v.12 no.5
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    • pp.714-718
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    • 2009
  • Over the past years, many research works have been carried out to investigate the factors which govern the performance of diesel engine. The air pollutant emission from the diesel engine is still a significant environmental concern in many countries. In the present study, new system of smoke reduction of diesel engine is proposed. This new system is using vacuum equipment and filter included moisture for capture smoke. To verificate new system experiments were performed at diesel vehicle. As a result it is founded that smoke is decreased.

Analysis on Vehicle Fires Caused by Damage of Diesel Particulate Filter (DPF) (매연저감장치 손상에 기인한 차량화재 사고사례 분석)

  • Song, Jae-Yong;Sa, Seung-Hun;Nam, Jung-Woo;Cho, Young-Jin;Kim, Jin-Pyo;Park, Nam-Kyu
    • Fire Science and Engineering
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    • v.26 no.4
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    • pp.70-76
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    • 2012
  • This paper deal with vehicle fire caused by damage of diesel particulate filter (DPF) on diesel passenger vehicles. In order to reduce particulate matters included exhaust gases, a DPF in the exhaust system were installed diesel vehicles. A DPF was broken by excessively trapped particulate matters, regeneration error with a malfunction of ECU and defect of suction system such as swirl valve. If the DPF was broken, hot exhaust gases was released to the bottom of vehicle and released hot exhaust gases lead to occur the fire through combustible materials around the exhaust system. When a fire happened in the diesel vehicle caused by damage of DPF, silicate inorganic compounds were attached to the exhaust ventilation pipe and muffler. The silicate inorganic compounds were created by DPF combustion consisting of raw material ceramics. If the silicate inorganic compounds attached to the tail pipe in the diesel passenger vehicles, its fire cause will be assumed damage of DPF.

Reduction Characteristics of Diesel Nano-Particle by Diesel Particulate Filter (매연여과장치에 의한 경유미세입자 저감 특성)

  • 임철수;엄명도;류정호;김예은
    • Proceedings of the Korea Air Pollution Research Association Conference
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    • 2003.05b
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    • pp.327-328
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    • 2003
  • 경유자동차는 연료 특성상 매연을 포함한 입자상물질을 다량 배출하고 있으며, 이러한 디젤입자상물질은 인체에 유해한 발암성 및 돌연변이원성 물질들을 함유하고 있기 때문에 호흡 등을 통한 인체 유입시 건강에 매우 유해하다. 그러므로 디젤입자상물질을 저감시키기 위한 여러 가지 기술들 중 발생된 배출가스가 배기관을 통해 대기중으로 배출되기 전에 엔진 연소실과 배기관 사이에 후처리장치와 같은 기술들을 이용하여 이를 저감시키고 있다. 본 연구에서는 후처리장치들 중 세라믹필터에 백금과 같은 산화성이 우수한 촉매를 코팅하여 만든 촉매식 매연여과장치(DPF ; diesel particulate filter, SK제공)를 사용하였을 때 입자저감성능 및 입자크기별 분포특성을 살펴보고자 하였다. 이를 통해 도시대기오염 저감대책을 기초자료 및 환경학적, 보건학적 연구에 적극 활용하고자 한다. (중략)

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A Study on the Reduction of Diesel Particulates Using Ceramic fiber filters (섬유헝 세라믹 필터를 이용한 디젤 입자상물질 저감에 관한 연구)

  • 주용남;홍민선
    • Proceedings of the Korea Air Pollution Research Association Conference
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    • 2000.04a
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    • pp.361-363
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    • 2000
  • 디젤 자동차는 가솔린 자동차에 비하여 연료소비효율이 높고, 경제성이 좋으며 고출력을 낼 수 있어 이에 대한 수요가 증가하고 있지만, 디젤엔진에서 배출되는 매연과 가스로 인한 오염도 심각한 수준에 달하였다. 엔진의 전자화, 고압분사기술등 여러 자동차 관련기술의 발달로 배출오염물질의 저감에 큰 발전을 이루어 왔으나, 계속적으로 강화되어지는 배출규제에 맞추기 위해서는 입자상 물질 후처리 장치의 개발이 가장 현실적인 대안으로 제기되고 있다. (중략)

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A study of the fabrication of surface coated SiC whiskers on carbon fiber for various filter applications

  • Choe, Yu-Yeol;Kim, Jun-Gyu;Park, Si-Jeong;Choe, Du-Jin
    • Proceedings of the Korean Vacuum Society Conference
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    • 2010.08a
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    • pp.83-83
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    • 2010
  • 산업이 고도화되는 과정에서 에너지의 고효율화를 위하여 고온, 고압 등의 극한환경 하의 공정이 불가결하며, 이에 따라 초미세분진인 나노 입자가 증가되고 있다. 이에 따라 해당 나노의 입자 처리를 위하여 다양한 용도에서의 고온 필터가 산업적으로 요구되고 있다. 본 연구에서는 디젤엔진 매연저감 후처리 장치, 소각로, 발전소 등의 미세 분진 포집 필터로서의 응용을 위해, 카본 파이버에 SiC 휘스커를 증착하는 실험을 진행하였다. 휘스커 증착 공정은 촉매없이 SiC 휘스커를 카본 파이버 위에 화학증착하였다. 휘스커 성장 시 증착 조건의 변화를 통하여 다양한 휘스커의 증착 형태 및 미세구조를 관찰하였다. 또한 높은 포집 효율 및 기체투과도를 갖추기 위해, 휘스커가 증착된 시편의 포집효율 및 기체투과도 향상을 위한 실험을 진행하였다. 해당 실험의 결과로, 증착된 필터는 70% 이상의 포집효율을 보이면서도 기체 투과도는 현재 상용화되어 있는 코디얼라이트보다 5배 이상 높았다. 또한 필터에 추가적인 SiC 침윤공정을 통하여 시편의 내산화성, 내마모성, 내열성 등의 특성이 향상됨을 확인하였다.

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A Study on the Effectiveness of Remanufacturing Technology for the Catalyzed Diesel Particulate Filter-trap(DPF) Deactivated by Diesel Exhaust Gas (촉매가 담지된 사용후 경유차 매연저감장치 DPF의 재제조 효과에 관한연구)

  • Choi, Kang-Yong;Park, Hea-Kyung
    • Journal of Korean Society of Environmental Engineers
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    • v.32 no.10
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    • pp.957-964
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    • 2010
  • The deactivated catalyzed diesel particulate filter-trap (DPF) was remanufactured by ultrasonic wave treatment with various prepared solutions, followed by active component re-impregnation, and the emission control performance and surface properties of remanufactured DPF were studied at various remanufacturing conditions. The proper ultrasonic wave cleaning time at various prepared solutions and optimal re-impregnation amounts of active component for the best emission control performance of DPF were investigated and its performance tests were also carried out with various temperatures for the conversions of CO, THC (total hydrocarbon) and PM (particulate matter) by catalytic reaction test unit using bypass gas from the diesel engine dynamo system. It was found that the emission control performance of DPF remanufactured with the high-temperature air washing, ultrasonic wave cleaning at acid/base solutions and active component re-impregnation method was recovered to 95% level of its activity compared to that of the fresh DPF, which was caused by removing the deactivating materials from the surface of the DPF, through the analyses of performance test and their surface characterization by Optical microscope, EDX, ICP, TGA, and porosimeter.

Study on the On-Board Test of After-Treatment Systems to Reduce PM-NOx in Low-Speed Marine Diesel Engine (선박용 저속디젤엔진 적용을 위한 PM-NOx 동시저감 배출저감설비 해상실증 연구)

  • Dong-Kyun Ko;Suk-Young Jeong;In-Seob Kim;Gye-Won An;Youn-Woo Nam
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.29 no.5
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    • pp.497-504
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    • 2023
  • In this study, Selective catalytic reduction (SCR) + Diesel particulate filter (DPF) system was installed on a ship with a low-speed engine to conduct the on-board test. The target ship (2,881 gross tons, rated power 1,470 kW@240 rpm ×1) is a general cargo ship sailing in the coastal area. Drawing development, approvals and temporary survey of the ship were performed for the installation of the after-treatment system. For performance evaluation, the gaseous emission analyzer was used according to the NOx technical code and ISO-8178 method of measurement. The particulate matter analyzer used a smoke meter to measure black carbon, as discussed by the International Maritime Organization (IMO). Tests were conducted using MGO (0.043%) and LSFO (0.42%) fuels according to the sulfur content. The test conditions were selected by considering the engine rpm (130, 160 and 180). Gaseous emission and particulate matter (smoke) were measured according to the test conditions to confirm the reduction efficiency of the after treatment system. The results of NOx emission and particulate matter (smoke) revealed that reduction efficiency was more than 90%. The exhaust pressure met the allowable back pressure (less than 50 mbar). This study confirms the importance of the on-board test and the potential of SCR + DPF systems as a response technology for reducing nitrogen oxides and particulate matter.

Studies on Reforming Gas Assisted Regeneration of Multi-channel Catalyzed DPF (합성가스(Reforming gas)를 이용한 멀티채널 CDPF의 재생 특성 연구)

  • Choi, Kwang-Chun;Chung, Jin-Hwa;Song, Soon-Ho;Chun, Kwang-Min
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.3
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    • pp.138-145
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    • 2011
  • Diesel particulate filter (DPF) systems are being used to reduce the particulate matter emission of diesel vehicles. The DPF should be regenerated after certain driving hours or distance to eliminate soot in the filter. The most widely used method is active regeneration with oxygen at $550{\sim}650^{\circ}C$. Syngas (synthetic gas) can be used to lower the regeneration temperature of Catalyzed DPF (CDPF). The syngas is formed by fuel reforming process of CPOx (Catalytic Partial Oxidation) at specific engine condition (1500rpm, 2bar) using 1wt.% $Rh/CeO_2-ZrO_2$ catalyst. The oxidation characteristics of PM with syngas supplied to filter were studied using partial flow system that can control temperature and flow rate independently. The filter is coated with washcoat loading of $25g/ft^3$ $Pt/Al_2O_3-CeO_2$, and multi-channel CDPF (MC-CDPF) was used. The filter regeneration experiments were performed to investigate the effect of syngas exothermic reaction on soot oxidation in the filter. For this purpose, before oxidation experiment, PM was collected about 8g/L to the filter at engine condition of 1500rpm, bmep 8bar and flow temperature of $200^{\circ}C$ Various conditions of temperature and concentration of syngas were used for the tests. Regeneration of filter started at 2% $H_2$ and CO concentration respectively and inlet temperature of $260^{\circ}C$. Filter Regeneration occurs more actively as the syngas concentration becomes higher.