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A Study on Thermal and Mechanical Properties of Vapor Grown Carbon Nanofibers-Reinforced Epoxy Matrix Composites (기상성장 탄소나노섬유/에폭시 복합재료의 열적 및 기계적 특성에 관한 연구)

  • Park Soo-Jin;Lee Eun-Jung;Lee Jea-Rock
    • Polymer(Korea)
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    • v.29 no.5
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    • pp.481-485
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    • 2005
  • In this work, the thermal and mechanical properties of vapor grown carbon nanofibers (VGCNFs)-reinforced difunctional epoxy (EP) composites were investigated in the presence of the 0, 0.1, 0.5, 1.0, and $2wt\%$ VGCNFs. The thermal properties of the VGCNFs/EP composites were studied by thermo-mechanical analysis (TMA) and dynamic mechanical analysis (DMA). The mechanical properties of the VGCNFs/EP composites were also examined by universal testing machine (UTM), falling impact test, and the friction and wear tests. From experimental results, the thermal and mechanical properties of the VGCNFs/EP composites were improved with increasing the VGCNFs contents. This was due to the increase of crosslinking structure of the composites, resulting in improving the mechanical interlockings between VGCNFs and epoxy resins in the present composite system.

The Recovery of Carbon Fiber from Carbon Fiber Reinforced Epoxy Composites Applied to Railway Vehicles (철도차량용 폐 복합소재로부터 탄소섬유 회수)

  • Lee, Suk-Ho;Kim, Jung-Seok;Lee, Cheul-Kyu;Kim, Yong-Ki;Ju, Chang-Sik
    • Journal of the Korean Society for Railway
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    • v.12 no.6
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    • pp.1059-1066
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    • 2009
  • Recently, the amount of thermosetting plastic wastes has increased with the production of reinforced plastic composites and causes serious environmental problems. The epoxy resins, one of the versatile thermosetting plastics with excellent properties, cannot be melted down and remolded as what is done in the thermoplastic industry. In this research, a series of experiments that decompose epoxy resin and recover carbon fibers from carbon fiber reinforced epoxy composites applied to railway vehicles was performed. We experimentally examined various decomposition processes and compared their decomposition efficiencies and mechanical property of recovered carbon fibers. For the prevention of tangle of recovered carbon fibers, each composites specimen was fixed with a Teflon supporter and no mechanical mixing was applied. Decomposition products were analyzed by scanning electron microscope (SEM), gas chromatography mass spectrometer (GC-MS), and universal testing machine (UTM). Carbon fibers could be completely recovered from decomposition process using nitric acid aqueous solution, liquid-phase thermal cracking and pyrolysis. The tensile strength losses of the recovered carbon fibers were less than 4%.

Manufacture and Mechanical Properties of Carbon Nanofiber Reinforced Hybrid Composites (탄소나노섬유가 강화된 하이브리드 복합재료의 제조 및 기계적 특성)

  • Chung Sang-Su;Park Ji-Sang;Kim Tae-Wook;Kong Jin-Woo
    • Composites Research
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    • v.18 no.3
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    • pp.1-6
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    • 2005
  • Carbon nanofiber exhibits superior and of ien unique characteristics of mechanical, electrical, chemical and thermal properties. Despite of the excellent properties of carbon nanofiber, the properties of carbon nanofiber filled polymer composites were not increased largely. The reason is that it is still difficult to ensure the uniform dispersion of carbon nanofiber in a polymer matrix. In this study, for improvement of the mechanical properties of composites, carbon nanofiber reinforced hybrid composites was investigated. For the dispersion of carbon nanofiber. solution blending method using ultrasonic was used. Dispersion of carbon nanoifiber was observed by scanning electron microscope (SEH). Mechanical properties were measured by universal testing machine(UTM).

A Study on the Process Improvement of Commutator Press Fitting by 6 Sigma Process (6시그마 프로세스를 이용한 정류자(Commutator) 압입 공정개선에 관한 연구)

  • Cheong, Seon-Hwan;Choi, Seong-Dae;Yang, Se-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.2
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    • pp.37-42
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    • 2005
  • Recently $6{\sigma}$ quality control is an most important strategy to many enterprises in order to be a top company in the world, because it is an excellent scientific method to achieve the best quality control for their management and products. SY company is a small and medium one that has the quality problem for a long time such as occurring cracks on the surface of commutator at his assembly line while being assembled a rotor shaft and commutator of DC motor. This research was started to improve this problem by $6{\sigma}$ process, and as the results of this study, first, to find three vital fews, second, to get an achievement of about 21% improvement for the fracture strength of commutator, and third, to be recognized to change into $6{\sigma}$ quality control in SY company.

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Mechanical Properties of Aminosilane-Treated Wood Flour/PVC/Nanoclay Composites (아미노실란으로 개질된 목분/PVC/나노점토 복합재의 기계적 특성)

  • Park, Sol-Mon;Kim, Dae-Su
    • Polymer(Korea)
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    • v.36 no.5
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    • pp.573-578
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    • 2012
  • In general, most physical properties of wood/polyvinyl chloride (PVC) composites are lower than those of corresponding neat PVC resin because of poor interfacial adhesion between the hydrophilic wood flour and hydrophobic PVC. Therefore, in this study, we treated wood flour with three aminosilanes to improve wood/PVC interfacial adhesion strength, and eco-friendly wood/PVC/nanoclay composites were prepared by melt blending the aminosilane-treated wood flour, a heavy metal free PVC compound, and a type of nanoclay. The effects of treating wood flour with the aminosilanes and adding the nanoclay on the mechanical properties of the composites were investigated. Mechanical properties of the composites were investigated by universal testing machine (UTM), izod impact tester, dynamic mechanical analyzer (DMA), and thermomechanical analyzer (TMA). The tensile properties of the composites with the aminosilane-treated wood flour were considerably higher than those of the composites with neat wood flour. Furthermore, a small amount of the nanoclay improved mechanical properties of the composites. The performance of the wood/PVC composites was considerably improved by using the aminosilane-treated wood flour and the nanoclay.

Particle Behavior and Deformation During Compaction of Al Powder Using MPFEM (다입자유한요소법을 이용한 Al분말 압축공정에서 입자의 거동과 변형에 관한 연구)

  • Lee, Kyung-Hun;Lee, Jung-Min;Kim, Byung-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.4
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    • pp.383-390
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    • 2010
  • This paper describes multiparticle finite element model (MPFEM)-based powder compaction simulations performed to demonstrate the densification of compacted aluminum powders. A 2D MPFEM was used to explore the densification of a collection of aluminum particles with different average particle sizes under various ram speeds. Individual particles are discretized using a finite element mesh for a detailed description of contact mechanics. Porous aluminum powders with average particle sizes of $20\;{\mu}m$ and $3\;{\mu}m$ were compressed uniaxially at ram speeds of 5, 15, 30, and 60 mm/min by using an MTS servo-hydraulic tester. The slow ram speed was of great advantage to powder densification in low compaction force due to sufficient particle rearrangement. Owing to a decrease in the average particle size of aluminum, the compaction force increased.

Compressive Deformation Characteristics of Logging Residues by Tree Species (수종별 벌채부산물의 압축 변형 특성)

  • Oh, Jae Heun;Choi, Yun Sung;Kim, Dae Hyun
    • Journal of Korean Society of Forest Science
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    • v.104 no.2
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    • pp.198-205
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    • 2015
  • The aim of this study was to provide the basic design parameters for developing logging residue compression machines by investigating compressive deformation characteristics of different types of logging residues. To achieve these objectives, Pinus rigida, Pinus koraensis and Quercus mongolica were selected as specimens, and compression-deformation tests by UTM(universial testing machine) were conducted. The experimental dataset were used to set up the model based on the compression-deformation ratio in the form of exponential function. The results showed that stress coefficient in terms of mechanical properties of logging residues was decreased, whereas strain coefficient tended to be increased as the number of compression increased at target density of $350kg/m^3$ and $400kg/m^3$. The model presented that the required stress was decreased as the number of compression increased, and the stress growth rate was swelled compared to the change of the deformation rate. Therefore, it showed that proper initial compression force was a significant variable in order to achieve the target density of logging residue.

Effects of Wood Flour Size on the Physical Properties of Polypropylene/Wood Flour Composites (목분의 크기가 폴리프로필렌/목분 복합재료의 물성에 미치는 영향)

  • Seo, Yong Won;Kim, Dae Su
    • Polymer(Korea)
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    • v.38 no.3
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    • pp.327-332
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    • 2014
  • Polymer/wood flour composites are recently attracting a lot of interest because they are economic and ecofriendly. In this study, the effects of wood flour size on the thermal and mechanical properties of a polypropylene/wood flour composite were investigated. Mechanical properties of the composite samples prepared by melt-mixing and compression molding were tested by UTM and an izod impact tester, and thermal properties of them were measured by TGA, DMA, DSC and TMA. The best coupling agent was selected by testing three kinds of maleic anhydride modified polypropylene coupling agents, and under the same condition, the effects of wood flour size on the physical properties of the composite were investigated. According to the test results for four different wood flour sizes of 600, 250, 180 and $150{\mu}m$, flexural strength, flexural modulus, crystallinity and water-resistivity of the composite increased with decreasing wood flour size.

Preparation and Characterization of Vapor-Grown Carbon Nanofibers-Reinforced Polyimide Composites by in-situ Polymerization (In-situ 중합법에 의한 기상성장 탄소나노섬유/폴리이미드 복합재료의 제조 및 물성)

  • Park, Soo-Jin;Lee, Eun-Jung;Lee, Jae-Rock;Won, Ho-Youn;Moon, Doo-Kyung
    • Polymer(Korea)
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    • v.31 no.2
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    • pp.117-122
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    • 2007
  • In this work, the mechanical and electrical properties, and thermal stability of vapor-grown carbon nanofibers/polyimide (VGCNFs/PI) composite film synthesized by in-situ polymerization were investigated in terms of tensile properties, volume resistivity and thermogravimetric analysis (TGA), respectively. From the results, the addition of VGCNFs with a certain amount into polyimide led to obvious improvement in tensile strength. The volume resistivity of the films was decreased with increasing the VGCNFs content and the electrical percolation threshold appeared between 1 and 3 wt% of VGCNFs content, which was probably caused by the formation of interconnective structures among the VGCNFs in a composite system. The thermal stability of the film was higher than that of pure PI one. This result indicated that the crosslinking of VGCNFs/PI Composites was enhanced by well-distribution of YGCNFs in PI resin, resulting in the increase of the thermal stability of the resulting composites.

A Study on the Development of a Hydraulic Damper using Semi-Active Viscous Damping (반능동 점성감쇠를 이용한 유체댐퍼 개발에 관한 연구)

  • 전종균;김현식
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.1 no.2
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    • pp.15-20
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    • 2000
  • In this paper, hydraulic damper was studied to solve vibration problems of bridge, structures and several mechanic parts rising magnetic fluid. The damper was modeled using Magneto Rheological fluid and MR damper was manufactured on the basis of design drawing. To investigate the efficacy of magneto rheological phenomenon. experiments were performed on the several design parameters using Universal Testing Machine(UTM). Damping efficacy were examined by frequencies. displacement and electric currents through experiments.

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